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Poultry Processing Industry eTool

Plant-Wide Hazards Cuts & Lacerations

Specific OSHA Requirements

OSHA Requirements for the prevention of cuts and lacerations are contained primarily in 29 CFR 1910 Subparts I, J, and O.

The general requirement that tools and equipment must be in a safe condition is contained in 29 CFR 1910.242, Hand and portable powered tools and equipment, general.

Additional explanation of the OSHA requirements for the control of hazardous energy and for the use of hand and portable powered tools can be found in OSHA's Small Business Handbook (PDF) (OSHA Publication 2209-02R).


NOTE: Employers in states with state-run safety and health plans should check with their state agency. Their state may enforce standards that, while "as effective as federal standards," may not be identical to the federal requirements.

Cuts and lacerations account for about 10% of injuries in the poultry processing industry.

What are the causes of cuts and lacerations?
Manual Cutting

Personal Protective Equipment

  • Personal protective equipment, such as cut-resistant gloves, are not provided by the employer, or used by the employee.
  • Cut-resistant gloves are not cut-proof. They offer much protection from cuts, but do not completely eliminate the potential for cuts.
  • Gloves provided are cut-resistant, but the characteristics of the gloves are not appropriate for the job (i.e., a regular size glove where a gauntlet type glove should be used).

Condition of Knives and Scissors

  • Knives and scissors are not maintained in top condition.
  • Knives and scissors are not kept sharp.
  • Knives and scissors are of poor design, resulting in awkward grip and/or hand position.

Workstation Design

Figure 1. Knives/scissors not safely stored

Figure 1. Knives/scissors not safely stored.

Figure 2. Worker trimming chicken breast held in their hands

Figure 2. Worker trimming chicken breast held
in their hands.

  • Employee workstations are not adjustable, resulting in some employees working in awkward positions.
  • Improper storage of knives. (See Figure 1)
  • Employees working too close together can result in cuts to adjacent employees.
  • Lighting is inadequate.
  • Cutting objects are held in the employee’s hand instead of on a stable, hard cutting surface. (See Figure 2)
  • Piecework incentive programs encourage employees to work faster, often at the expense of working safely.

Distractions

Employees need to maintain their focus on the task they are performing. Distractions such as loud noises, music, and poor lighting can divert the employee’s attention, increasing the risk for cuts and lacerations.

Automated Cutting Systems
  • Machine guards are removed or missing.
  • Adjustments are made while a machine is in operation.
  • Machine is cleaned while in operation.
  • Protective gloves can get caught in moving machinery and pull the employee's hand into the machine.
What steps can an employer take to analyze the worksite for cut and laceration hazards?
  • Perform regular evaluations of the work environment to ensure personal protective equipment is provided, maintained, and used properly, machine guarding is in place and properly adjusted, and Lockout/Tagout procedures are developed and implemented.
  • Investigate incidents.
  • Investigate near-miss incidents.
  • Implement a system for employees to notify management of hazards that might result in cuts and lacerations.
What can employers and employees do to prevent cuts and lacerations?
Manual Cutting

Knives

Condition

  • Keep knives sharp.
  • Keep knives in good condition.
  • Remove damaged knives from service.

Design

  • Use the appropriate knife.
  • Use knives with a comfortable handle.
  • Use an angled handle-blade design to reduce awkward body positions.

Scissors

Condition

  • Keep scissors sharp.
  • Remove damaged scissors from service.

Design

  • Use scissors with oversized cushioned grips and spring-action handles to reduce fatigue and hand discomfort.
  • Use offset handles to reduce awkward wrist and arm positions.
  • Ensure an adequate supply of left-handed  scissors for left-handed employees.

Personal Protective Equipment

  • Provide and use cut-resistant gloves.
  • Maintain gloves in good condition.
  • Remove damaged gloves from service and replace them.

Workstation Design

  • Ensure work surfaces are at an appropriate height for employees.
  • Ensure there is adequate workspace around each employee.
Automated Cutting Systems

Machine Guarding

  • Make sure machine guards are in place, adjusted properly, and used.
  • Replace guards that have been removed for adjustments, repair, or cleaning, before the machine is started.
  • Use personal protective equipment when guards are removed for cleaning, repairing, and adjusting machinery.

Lockout/Tagout

  • Lock out and/or block out all sources of energy before any adjustment, repair, or cleaning is conducted on machinery.
  • Use personal protective equipment when guards are removed for cleaning, repair, and adjusting machinery.

*Accessibility Assistance: Contact OSHA's Directorate of Technical Support and Emergency Management at (202) 693-2300 for assistance accessing PDF materials.

All other documents, that are not PDF materials or formatted for the web, are available as Microsoft Office® formats and videos and are noted accordingly. If additional assistance is needed with reading, reviewing or accessing these documents or any figures and illustrations, please also contact OSHA's Directorate of Technical Support and Emergency Management at (202) 693-2300.

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