Flammable, Explosive, Pyrophoric Gases

Potential Hazard

• Possible ignition of flammable, explosive, and pyrophoric gases, resulting in fire or explosion.
• Employees may also be exposed to gases above permissible limits.

Possible Solutions

• Identify and eliminate possible ignition sources. Use a Process Hazard Analysis (PHA) for identifying and controlling such hazards.
• Provide appropriate ventilation to reduce gas concentration levels in the air.
• Provide PPE as appropriate to prevent contact with gases. [29 CFR 1910 Subpart I]
• Use respiratory protection when necessary to further reduce exposure and protect employees. [29 CFR 1910.134]
• Use gas monitoring systems with automatic shut-offs and alarm systems, as appropriate.
• Design and use specialized processing, material handling, and storage equipment for gases. Consider both normal use and emergency scenarios.

Additional Information

OSHA Safety and Health Topics Pages:

• Compressed Gas and Equipment
• Fire Safety
• Personal Protective Equipment
• Process Safety Management (PSM)
• Respiratory Protection
• Ventilation