Inspection Detail

Inspection: 122467012 - Tailor Made Products Inc.

Inspection Information - Office: Madison Area Office

Inspection Nr: 122467012

Report ID: 0523300

Date Opened: 02/21/1997

Site Address:
Tailor Made Products Inc.
101 Juneau Street
Elroy, WI 53929

Mailing Address:
P.O. Box 138, Elroy, WI 53929

Union Status: NonUnion

SIC:3089

NAICS: 0

Inspection Type: Accident

Scope: Complete

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 07/17/1997

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 08/30/1999

Related Activity
Type	Activity Nr	Safety	Health
Accident	360419485
Referral	901296228	Yes

Violation Summary
Violations/Penalties	Serious	Willful	Repeat	Other	Unclass	Total
Initial Violations	27	1		18		46
Current Violations	19	1		23		43
Initial Penalty	$49,000	$49,000	$0	$0	$0	$98,000
Current Penalty	$15,260	$10,000	$0	$0	$0	$25,260
FTA Penalty	$0	$0	$0	$0	$0	$0

Violation Items
#	Citation ID	Citaton Type	Standard Cited	Issuance Date	Abatement Due Date	Current Penalty	Initial Penalty	FTA Penalty	Contest	Latest Event	Note
1.	01001	Serious	5A0001	08/11/1997	08/15/1997	$850	$1,750	$0		I - Informal Settlement
2.	01002	Serious	19100023 C01	08/11/1997	08/15/1997	$675	$1,400	$0		I - Informal Settlement
3.	01003A	Serious	19100023 D01 I	08/11/1997	08/15/1997	$675	$1,400	$0		I - Informal Settlement
4.	01003B	Serious	19100023 D01 IV	08/11/1997	08/15/1997	$0	$0	$0		-
5.	01004	Other	19100038 A01	08/11/1997	08/19/1997	$0	$2,450	$0		I - Informal Settlement
6.	01005	Serious	19100145 C03	08/11/1997	08/15/1997	$850	$1,750	$0		I - Informal Settlement
7.	01006	Serious	19100146 C01	08/11/1997	09/12/1997	$675	$1,400	$0		I - Informal Settlement
8.	01007A	Serious	19100147 C04 I	08/11/1997	08/15/1997	$1,685	$4,900	$0		I - Informal Settlement
9.	01007B	Serious	19100147 C04 II	08/11/1997	08/15/1997	$0	$0	$0		-
10.	01007C	Serious	19100333 B02 IIB	08/11/1997	08/15/1997	$0	$0	$0		-
11.	01008	Serious	19100147 C05 I	08/11/1997	08/15/1997	$675	$1,400	$0		I - Informal Settlement
12.	01009	Other	19100147 C05 IIC1	08/11/1997	08/15/1997	$0	$1,750	$0		I - Informal Settlement
13.	01010	Serious	19100147 C07 I	08/11/1997	08/15/1997	$675	$1,400	$0		I - Informal Settlement
14.	01011	Serious	19100169 B03 III	08/11/1997	08/18/1997	$675	$1,400	$0		I - Informal Settlement
15.	01012A	Serious	19100178 G02	08/11/1997	09/12/1997	$450	$1,050	$0		I - Informal Settlement
16.	01012B	Serious	19100151 C	08/11/1997	09/12/1997	$0	$0	$0		-
17.	01013A	Serious	19100178 M03	08/11/1997	08/19/1997	$1,150	$2,450	$0		I - Informal Settlement
18.	01013B	Serious	19100178 O02	08/11/1997	08/19/1997	$0	$0	$0		-
19.	01014	Serious	19100212 A01	08/11/1997	08/18/1997	$675	$4,900	$0		I - Informal Settlement
20.	01015	Serious	19100212 A04	08/11/1997	08/18/1997	$675	$1,400	$0		I - Informal Settlement
21.	01016A	Serious	19100219 D01	08/11/1997	08/19/1997	$675	$1,400	$0		I - Informal Settlement
22.	01016B	Serious	19100219 E03 I	08/11/1997	08/19/1997	$0	$0	$0		-
23.	01017	Serious	19100243 C03	08/11/1997	08/18/1997	$675	$1,400	$0		I - Informal Settlement
24.	01018	Other	19100253 B04 I	08/11/1997	08/15/1997	$0	$1,400	$0		I - Informal Settlement
25.	01019	Serious	19100303 B01 VII	08/11/1997	08/15/1997	$850	$1,750	$0		I - Informal Settlement
26.	01020	Serious	19100303 G02 I	08/11/1997	08/18/1997	$850	$1,750	$0		I - Informal Settlement
27.	01021	Other	19100304 A02	08/11/1997	08/21/1997	$0	$1,400	$0		I - Informal Settlement
28.	01022	Serious	19100305 A01 I	08/11/1997	08/18/1997	$1,150	$2,450	$0		I - Informal Settlement
29.	01023	Serious	19100305 G01 III	08/11/1997	09/12/1997	$675	$1,400	$0		I - Informal Settlement
30.	01024	Other	19101200 E01	08/11/1997	08/18/1997	$0	$1,400	$0		I - Informal Settlement
31.	01025	Other	19101200 F05 I	08/11/1997	08/25/1997	$0	$1,050	$0		I - Informal Settlement
32.	01026	Other	19101200 G01	08/11/1997	08/18/1997	$0	$1,400	$0		I - Informal Settlement
33.	01027	Other	19101200 H	08/11/1997	08/18/1997	$0	$1,400	$0		I - Informal Settlement
34.	02001	Willful	19100212 A03 II	08/11/1997	08/15/1997	$10,000	$49,000	$0	09/02/1997	F - Formal Settlement
35.	03001	Other	19040002 A	08/11/1997	08/19/1997	$0	$0	$0		I - Informal Settlement	Citation has been deleted.
36.	03002	Other	19040005 C	08/11/1997	08/19/1997	$0	$0	$0		I - Informal Settlement	Citation has been deleted.
37.	03003	Other	19040005 D01	08/11/1997	08/15/1997	$0	$0	$0		I - Informal Settlement	Citation has been deleted.
38.	03004	Other	19100022 D01	08/11/1997	09/12/1997	$0	$0	$0		-
39.	03005	Other	19100024 F	08/11/1997	09/12/1997	$0	$0	$0		-
40.	03006	Other	19100036 B06	08/11/1997	09/12/1997	$0	$0	$0		-
41.	03007	Other	19100037 F03	08/11/1997	09/12/1997	$0	$0	$0		-
42.	03008	Other	19100037 Q01	08/11/1997	08/15/1997	$0	$0	$0		-
43.	03009	Other	19100106 E02 II	08/11/1997	08/18/1997	$0	$0	$0		-
44.	03010	Other	19100106 E09 III	08/11/1997	08/18/1997	$0	$0	$0		-
45.	03011	Other	19100110 D10	08/11/1997	09/12/1997	$0	$0	$0		-
46.	03012	Other	19100110 F02 I	08/11/1997	08/21/1997	$0	$0	$0		-
47.	03013	Other	19100132 D01	08/11/1997	08/19/1997	$0	$0	$0		-
48.	03014	Other	19100215 A04	08/11/1997	08/21/1997	$0	$0	$0		-
49.	03015	Other	19100215 B09	08/11/1997	08/21/1997	$0	$0	$0		-
50.	03016	Other	19100253 B02 IV	08/11/1997	08/18/1997	$0	$0	$0		-
51.	03017	Other	19100305 G02 III	08/11/1997	08/18/1997	$0	$0	$0		-
52.	03018A	Other	19040002 A	08/11/1997	08/19/1997	$0	$0	$0		I - Informal Settlement
53.	03018B	Other	19040005 C	08/11/1997	08/19/1997	$0	$0	$0		I - Informal Settlement
54.	03018C	Other	19040005 D01	08/11/1997	08/15/1997	$0	$0	$0		I - Informal Settlement

Investigation Summary

Investigation Nr: 14385553

Event: 02/20/1997

Employee crushed and killed in molding machine

Employee #1, the set-up man, entered the rear gate interlock on a 500 ton plastic injection molding machine to remove a jammed part. The safety switch did not work, and he was crushed to death in the press. The switch had been inoperable for five to six months.

Keywords: INADEQUATE MAINT, MOLDING MACHINE, WORK RULES, INTERLOCK, EQUIPMENT FAILURE, JAMMED, CAUGHT BETWEEN, CRUSHED, SET UP, PRESS

Investigated Inspection
#	Inspection	Age	Sex	Degree of Injury	Nature of Injury	Occupation
1	122467012			Fatality	Fracture	Pressing machine operators

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