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Falls Personal Fall Arrest Systems

A personal fall arrest system is one option of protection that OSHA requires for workers on construction sites who are exposed to vertical drops of 6 feet or more.

Additional Information:

Attachment of a body harness located in the center of the wearer's back

The attachment of the body harness must be located in the center of the wearer's back, near the shoulder level, or above the head.

Additional Information:

Body harnesses are designed to minimize stress forces on an employee's body in the event of a fall, while providing sufficient freedom of movement to allow work to be performed.

  • Do not use body harnesses to hoist materials.
  • As of January 1, 1998, body belts are not acceptable as part of a personal fall arrest system, because they impose a danger of internal injuries when stopping a fall.
  • Manikin wearing a body harness
  • Man hanging from a body belt around the waist

Additional Information:

Example of a lanyard and its attachment Example of a self-retracting line

Vertical lifelines or lanyards must have a minimum breaking strength of 5,000 pounds, and be protected against being cut or abraded. Each employee must be attached to a separate vertical lifeline, except during the construction of elevator shafts, where two employees may be attached to the same lifeline in the hoistway, provided:

  • Both employees are working atop a false car that is equipped with guardrails.
  • The strength of the lifeline is 10,000 pounds (5,000 pounds per employee).
  • All other lifeline criteria have been met.

Self-retracting vertical lifelines and lanyards that automatically limit free fall distance to 2 feet or less must be capable of sustaining a minimum tensile load of 3,000 pounds when in the fully extended position. If they do not automatically limit the free fall to 2 feet or less, ripstitch lanyards, and tearing and deforming lanyards, must be capable of sustaining a minimum tensile load of 5,000 pounds when in the fully extended position.

Additional Information:

Yellow webbing

Webbing are the ropes and straps used in lifelines, lanyards, and strength components of body harnesses. The webbing must be made from synthetic fibers.

Additional Information:

Anchorages used for attachment of personal fall arrest equipment must be independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 pounds per employee attached, or must be designed and used as follows:

Metal anchor attached to a wooden platform
  • As part of a complete personal fall arrest system which maintains a safety factor of at least two.
  • Under the supervision of a qualified person.

Additional Information

Example of a horizontal lifeline

Horizontal lifelines are to be designed, installed, and used under the supervision of a qualified person, and as part of a complete personal fall arrest system which maintains a safety factor of at least two.

On suspended scaffolds or similar working platforms with horizontal lifelines that may become vertical lifelines, the devices used to connect to a horizontal lifeline must be capable of locking in both directions on the lifeline.

Additional Information

Examples of types of connectors

Connectors:

Connectors, including D-rings and snaphooks, must be made from drop-forged, pressed or formed steel, or equivalent materials. They must have a corrosion-resistant finish, with smooth surfaces and edges to prevent damage to connecting parts of the system.

Example of a d-ring

D-Rings:

D-Rings must have a minimum tensile strength of 5,000 pounds, and be proof-tested to a minimum tensile load of 3,600 pounds without cracking, breaking, or becoming permanently deformed.

Example of a snaphook

Snaphooks:

Snaphooks must have a minimum tensile strength of 5,000 pounds, and be proof-tested to a minimum tensile load of 3,600 pounds without cracking, breaking, or becoming permanently deformed. They must also be locking-type, double-locking, designed and used to prevent the disengagement of the snaphook by the contact of the snaphook keeper with the connected member. Unless it is designed for the following connections, snaphooks must not be engaged:

  • Directly to webbing, rope, or wire.
  • To each other.
  • To a D-ring to which another snaphook or other connector is attached.
  • To a horizontal lifeline.
  • To any object which is incompatibly shaped in relation to the snaphook such that the connected object could depress the snaphook keeper and release itself.

Additional Information:

Worker walking on beam protected by a fall arrest system

This worker is protected by a properly constructed fall arrest system.

  • Ensure that personal fall arrest systems will, when stopping a fall:
    • Limit maximum arresting force to 1,800 pounds.
    • Be rigged such that an employee can neither free fall more than 6 feet nor contact any lower level.
    • Bring an employee to a complete stop and limit maximum deceleration distance to 3½ feet.
    • Have sufficient strength to withstand twice the potential impact energy of a worker free falling a distance of 6 feet, or the free fall distance permitted by the system, whichever is less
  • Remove systems and components from service immediately if they have been subjected to fall impact, until inspected by a competent person and deemed undamaged and suitable for use.
  • Promptly rescue employees in the event of a fall, or assure that they are able to rescue themselves.
  • Inspect systems before each use for wear, damage, and other deterioration, and remove defective components from service.
  • Do not attach fall arrest systems to guardrail systems or hoists.
  • Rig fall arrest systems to allow movement of the worker only as far as the edge of the walking/working surface, when used at hoist areas.
Excerpt from Memo to Region VIII

Where an employer is using a fall arrest system that permits a fall of more than six feet, a citation should be issued under 29 CFR 1926.104(d)) unless the employer shows that (1) limiting an arrested fall to six feet is infeasible; (2) the arresting fall distance, though more than 6 feet, is as short as feasible; (3) it has taken reasonable steps to determine that (a) the arresting forces will be limited to 1800 pounds and (b) the system will not fail in an arrested fall.

Example of an employer that takes "reasonable steps":

An employer calculates the total arresting fall distance and the loads imposed on the system based on measurements, product data and appropriate calculations. Using product data, the employers determines that the components, as used, will have the necessary strength to sustain the loads and that the arresting forces on the worker would be limited to 1800 pounds.

Example of an employer that fails to take "reasonable steps":

An employer sets up a system that allows an arrested fall of more than six feet. It asserts that, in its judgment, the system will work. However, it has made no assessment of how far the arrested fall would be, what the loads of an arrested fall would be, and failed to assess the load capacity of the system.

For additional information, see Interpretations and Clarifications - Subpart M - Fall Protection. [29 CFR 1926.500-503]

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