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Inspection Detail
Inspection: 314109232 - U.S. Steel Corporation
Inspection Information - Office: Pittsburgh Area Office
Site Address:
U.S. Steel Corporation
400 Maple Avenue
Clairton, PA 15025
Mailing Address:
400 State Street, Clairton, PA 15025
Union Status: Union
SIC:3312
NAICS: 331111/Iron and Steel Mills
Inspection Type: Accident
Scope: Complete
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 01/13/2011
Emphasis: N:Svep
Case Closed: 12/04/2012
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 100541713 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 3 | 1 | 4 | |||
| Current Violations | 2 | 1 | 3 | |||
| Initial Penalty | $21,000 | $70,000 | $0 | $0 | $0 | $91,000 |
| Current Penalty | $8,500 | $0 | $70,000 | $0 | $0 | $78,500 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 19100132 A | 01/13/2011 | 01/18/2011 | $7,000 | $7,000 | $0 | 02/03/2011 | J - ALJ Decision | |
| 2. | 01002 | Serious | 19100147 C07 IIIA | 01/13/2011 | 01/21/2011 | $0 | $7,000 | $0 | 02/03/2011 | J - ALJ Decision | Citation has been deleted. |
| 3. | 01003 | Serious | 19100147 F03 IID | 01/13/2011 | 01/21/2011 | $1,500 | $7,000 | $0 | 02/03/2011 | J - ALJ Decision | |
| 4. | 02001A | Repeat | 19100147 C04 I | 01/13/2011 | 01/21/2011 | $70,000 | $70,000 | $0 | 02/03/2011 | J - ALJ Decision | |
| 5. | 02001B | Willful | 19100147 C04 II | 01/13/2011 | 01/21/2011 | $0 | $0 | $0 | 02/03/2011 | J - ALJ Decision | Citation has been deleted. |
Investigation Summary
At approximately 9:30 a.m. on July 14, 2010, Employees #1 and #2 were installing a big hole and little hole blind flange between a gate valve and a 30-in. pipe containing coke oven gas. The work was part of an attempt to isolate the Preheater from the underfire system for cleaning. When the contractors removed the spacer ring connecting the two flanges, coke oven gas was released. Shortly thereafter, portable and fixed alarms began to sound, warning of potential hazards. Subsequently, an ignition source was found and an explosion occurred. Following the explosion, US Steel shutoff the supply of gas by closing and placing a water seal on top of the Pad valve located outside the battery. A nitrogen truck was brought in and used to purge the under fire system. As a result of the explosion, Employees #1 and #2 sustained first, second, and third degree burns as well as other unspecified serious injuries. The employees were hospitalized and treated for burns. Coworkers were then able to enter the battery wearing supplied air respirators and tighten the bolts securing the blind flange. This was a feasible option prior to the explosion instead of the procedure attempted that morning. The failure to follow recognized energy control requirements contributed to the incident.
Keywords: BURN, FLAMMABLE LIQUID, COKE OVEN, FIRE, GAS, EXPLOSION
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 314109232 | Hospitalized injury | Burn/Scald(Heat) | Occupation not reported |