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Inspection Detail

Inspection: 313387680 - Innovative Coatings Technology Corporation

Inspection Information - Office: Bakersfield District Office

 

Inspection Nr: 313387680
Report ID: 0950647
Date Opened: 09/18/2012

Site Address:
Innovative Coatings Technology Corporation
1347 Poole St
Mojave, CA 93501

Mailing Address:
, , 00000

Union Status: NonUnion

SIC:3479

NAICS: 332812/ Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 01/15/2013

Emphasis:

Case Closed: 03/13/2015


Related Activity
Type Activity Nr Safety Health
Accident 102626728
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 4 1 5
Current Violations 4 1 5
Initial Penalty $33,180 $0 $0 $5,000 $0 $38,180
Current Penalty $21,450 $0 $0 $3,000 $0 $24,450
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 342 A 01/17/2013 01/27/2013 $3,000 $5,000 $0 03/01/2013 F - Formal Settlement  
2. 02001 Serious 3328 G 01/17/2013 01/27/2013 $0 $5,060 $0 03/01/2013 F - Formal Settlement  
3. 03001 Serious 3380 F01 01/17/2013 01/27/2013 $2,700 $5,060 $0 03/01/2013 F - Formal Settlement  
4. 04001 Serious 3400 F 01/17/2013 01/27/2013 $750 $5,060 $0 03/01/2013 F - Formal Settlement  
5. 05001 Serious 5167 A 01/17/2013 01/27/2013 $18,000 $18,000 $0 03/01/2013 F - Formal Settlement  

Investigation Summary

Investigation Nr: 202457867
Event: 07/20/2012
Worker Mixing Chemicals Is Burned When Solution Erupts

At approximately 3:45 a.m. on or about July 20, 2012, Employee #1 was a full-time permanent employee of a firm that made anti-corrosive coatings for aircraft fasteners. Employee #1 was at tank #6. He was not just someone who happened to be nearby. Instead, he was placing a powder form of a compound known as Annro 101 into a 55-gallon (208-liter) PVC tank that contained approximately 50 gallons (189 liters) of chemical solution. The chemical solution's temperature was approximately 205 degrees Fahrenheit (96 degrees Celsius). When Employee #1 introduced the Annro 101 into the chemical solution, a nucleation occurred in the solution. The solution erupted and struck Employee #1, who was standing approximately 3 to 4 inches (76 to 102 millimeters) from the tank when the eruption occurred. Employee #1 sustained third-degree chemical burns on his head, face, and neck. The causal factors were these: 1) The tank's heating element was on all of the time. 2) The temperature indicator had malfunctioned. The indicator displayed a temperature of approximately 179 degrees Fahrenheit (82 degrees Celsius), when the temperature was actually 205 to 209 degrees Fahrenheit (96 to 98 degrees Celsius). 3) There was localized boiling around the unshielded heating element. 4) The proper way to move the chemicals around to keep them mixed was the use of compressed air bubbles. Instead, a circulation pump was being used. The employer reported the incident to the Division at approximately 3:20 p.m. on September 7, 2012.

Keywords: BURN, HEAD, INADEQUATE MAINT, CHEMICAL VESSEL, METAL SHOP, EQUIPMENT FAILURE, CHEMICAL REACTION, STRUCK BY, FACE, CHEMICAL

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 313387680 Hospitalized injury Burn(Chemical) Occupation not reported
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