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Inspection Detail

Inspection: 313237042 - Sparboe Foods

Inspection Information - Office: Iowa 0751910

 

Inspection Nr: 313237042
Report ID: 0751910
Date Opened: 04/22/2009

Site Address:
Sparboe Foods
900 N. Linn Avenue
New Hampton, IA 50659

Mailing Address:
, , 00000

Union Status: NonUnion

SIC:2015

NAICS: 311999/All Other Miscellaneous Food Manufacturing


Inspection Type: Complaint

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Health

Close Conference: 04/27/2009

Emphasis: L:Amputate, N:Amputate, N:Sstarg08, S:Amputate

Case Closed: 07/29/2009


Related Activity
Type Activity Nr Safety Health
Complaint 205986011 Yes
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 4 4
Current Violations 4 4
Initial Penalty $5,250 $0 $0 $0 $0 $5,250
Current Penalty $2,625 $0 $0 $0 $0 $2,625
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 19100134 A02 05/21/2009 07/09/2009 $750 $1,500 $0 I - Informal Settlement  
2. 01002 Serious 19100212 A01 05/21/2009 07/09/2009 $563 $1,125 $0 I - Informal Settlement  
3. 01003 Serious 19100215 B09 05/21/2009 07/09/2009 $563 $1,125 $0 I - Informal Settlement  
4. 01004 Serious 19101200 H03 III 05/21/2009 07/09/2009 $750 $1,500 $0 I - Informal Settlement  

Investigation Summary

Investigation Nr: 200532935
Event: 04/16/2009
Employee's Right And Left Index Fingers Amputated

At approximately 1:05 a.m., on April 16, 2009, Employee #1 was working for Sparboe Foods, LLC, in New Hampton working with the PER-FIL packaging dried egg yolk. Employee #1 was working with four other coworkers #1, #2, #3, when the incident occurred. Employee #l had a partial amputation on both of the index fingers. The right finger amputated just above the nail and the left index finger almost to the second joint. Employee #1 was drying and packaging dried egg yolk. Early in the evening approximately 10:56 p.m. the PER-FIL plugged because of a seal at the top of the drier malfunctioned. Two maintenance coworkers #4 and #5 were called to the area to repair the gasket seal and unplug the PER-FIL. Coworker #4 and #5 arrived, shut down the machine, locked it out, removed the bag holder, auger guard and hopper, repaired the gasket, unplugged the auger and returned the machine to service and left. About midnight Employee #1 again had trouble with the PER-FIL plugging up. Employee #1 was able to tap the hopper with a rubber mallet getting the flow started again. At approximately 01:00 the PER-Fil plugged again. Employee was working in the warehouse when he heard the alarm go off that indicated the hopper was plugged. Employee #1 hit the reset button, then reverse and forward jog to free the clogged hopper without success. Employee #1 then removed the auger guard without taking the bag holder out. Employee #1 indicated the auger was not moving, tapped on the auger with his fingers when the auger quickly turned amputating the index fingers on both right and left hand. Coworkers #4 and #5 were called back to the PER-FIL after the accident. Upon arriving the first thing the maintenance employee indicated to his coworker that the PER-FIL had not been powered off.

Keywords: AMPUTATED, FINGER, FOOD PACKAGING MACH

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 313237042 Hospitalized injury Amputation Occupation not reported
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