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Inspection Detail

Inspection: 309904191 - Exxon Mobil

Inspection Information - Office: Long Beach District Office

 

Inspection Nr: 309904191
Report ID: 0950635
Date Opened: 10/31/2006

Site Address:
Exxon Mobil
3700 W 190th St
Torrance, CA 90509

Mailing Address:
3700 W 190th Street, Torrance, CA 90509

Union Status: Union

SIC:2911

NAICS: 324110/Petroleum Refineries


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 01/09/2007

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 11/05/2008


Related Activity
Type Activity Nr Safety Health
Accident 101030534
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 1 1 2
Current Violations 1 1 2
Initial Penalty $22,500 $0 $0 $5,000 $0 $27,500
Current Penalty $18,000 $0 $0 $2,000 $0 $20,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 342 A 01/11/2007 01/17/2007 $2,000 $5,000 $0 02/02/2007 F - Formal Settlement  
2. 02001 Serious 3314 C01 01/11/2007 01/17/2007 $18,000 $22,500 $0 02/02/2007 F - Formal Settlement  

Investigation Summary

Investigation Nr: 201038643
Event: 07/27/2006
Employee Amputates Finger Tip While Recalibrating Valve

At approximately 6:42 p.m. on July 27, 2006, Employee #1, an instrument technician, was working for an oil refinery that was involved in processing hydrogen to a higher purity. This process is done in the PSA SKID. There are 72 valves in this area which are controlled by computers. The exact timing of the opening and closing of these control valves is critical to refinery operations otherwise the process will shut down. Employee #1 was calibrating control valve number 611, which was observed the previous day not closing completely. Upon arriving in the area, he requested the unit operator to take valve number 611 out of the computer's control so he could work on it. After it was taken out of service, the employee disconnected the signal airline and replaced it with a hand controlled pressure calibrator. Kneeling in front of the unit, the employee started pumping pressure to open the valve. He could not determine where the valve actually started opening because of his position and the location of the stem. So, he placed his right middle finger on the block indicator to try to sense its movement. After he got the valve to open at 100, he released the pressure on his left hand (the hand which was controlling the pressure pump) and the valve closed immediately after that. His middle finger was caught between the block and the base of the stem of the valve. The employee pulled his finger out and finished calibrating. When he was done, he realized that he had cut the distal end of his right middle finger off. Employee #1 was hospitalized.

Keywords: AMPUTATED, REPAIR, FINGER, VALVE, REFINERY

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 309904191 Hospitalized injury Amputation Occupation not reported
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