Inspection: 307162602 - Clougherty Packing Llc Dba / Farmer John

Inspection Information - Office: Ca Pico Rivera
Nr: 307162602Report ID:0950642Open Date: 09/16/2004
Clougherty Packing Llc Dba / Farmer John
3049 E Vernon Ave
Vernon, CA 90058
Union Status: Union
SIC: 2011/Meat Packing Plants
NAICS: 311611/Animal (except Poultry) Slaughtering
Inspection Type:Accident
Scope:PartialAdvanced Notice:N
Ownership:Private
Safety/Health:SafetyClose Conference:01/21/2005
Planning Guide: Safety-Manufacturing Close Case:02/08/2008
Related Activity:TypeIDSafetyHealth
 Accident362619348    

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 3


1

4
Current Violations


4

4
Initial Penalty 32620


185

32805
Current Penalty


2285

2285
FTA Amount






Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
  1. 01001 Other 5194 E01 01/19/2005 02/21/2005 $185 $185 $0 02/18/2005 F - Formal Settlement
  2. 02001 Other 5162 B 01/19/2005 01/31/2005 $700 $5060 $0 02/18/2005 F - Formal Settlement
  3. 03001 Other 5194 H02 01/19/2005 01/31/2005 $700 $5060 $0 02/18/2005 F - Formal Settlement
  4. 04001 Other 5167 A 01/19/2005 01/31/2005 $700 $22500 $0 02/18/2005 F - Formal Settlement

Accident Investigation Summary
Summary Nr: 201059078Event: 09/01/2004Employee Is Injured In Violent Chemical Rection
At approximately 8:30 p.m. on September 1, 2004, Employee #1, a sanitation maintenance worker for a packing company that processes and packages pork products, was cleaning a Stephan liverwurst processing machine. The procedure for cleaning the processing machine involves a chemical named Envro T004 or trade name Boil Out. The chemical is composed of 80-sodium hydroxide and can create a violent exothermic reaction when it comes into contact with water. As a result, Employee #1 was wearing safety goggles, a safety helmet, rubber gloves, and rubber boots, but was not wearing a water repellant apron that is required by the employer for the work. Employee #1 obtained approximately 5 lbs of the total required 22 lbs of Boil Out in an open bucket to be poured into the emulsifier cooker vat of the liverwurst machine. 25 gallons of water was to be added to the chemical as well. However, the vat already contained hot water at the bottom from the previous rinsing of the machine. As Employee #1 began to pour the Boil Out into the vat, the chemical reacted violently with the water and he was sprayed with the hot water and chemical mixture. This resulted in Employee #1's hands, arms, face, chest, and abdomen to be burned. There were not witnesses to the accident. The accident investigation determined that the incident was caused by the Employee #1 not being properly shielded while mixing a chemical that reacts violently when in contact with water.
Keywords: chest, arm, hand, face, abdomen, chemical reaction, chemical burn, guard, maintenance, cleaning
Inspection Degree Nature Occupation
1 307162602 Hospitalized injury Burn(Chemical) Janitors and cleaners