Inspection Detail
Inspection: 306372459 - M.J. Welding, Inc
Inspection Information - Office: Denver Area Office
Site Address:
M.J. Welding, Inc
Wcr18 & Wcr25
Fort Lupton, CO 80621
Mailing Address:
292 N. 16th Drive, Brighton, CO 80601
Union Status: NonUnion
SIC:1389
NAICS: 213112/Support Activities for Oil and Gas Operations
Inspection Type: Unprog Rel
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 09/11/2003
Emphasis:
Case Closed: 03/04/2004
Type | Activity Nr | Safety | Health |
---|---|---|---|
Accident | 101572626 | ||
Referral | 201576584 |
Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
---|---|---|---|---|---|---|
Initial Violations | 4 | 4 | ||||
Current Violations | 4 | 4 | ||||
Initial Penalty | $6,000 | $0 | $0 | $0 | $0 | $6,000 |
Current Penalty | $3,900 | $0 | $0 | $0 | $0 | $3,900 |
FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
# | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
---|---|---|---|---|---|---|---|---|---|---|---|
1. | 01001A | Serious | 19260021 B02 | 09/24/2003 | 11/10/2003 | $975 | $1,500 | $0 | I - Informal Settlement | ||
2. | 01001B | Serious | 19101200 H02 II | 09/24/2003 | 11/10/2003 | $0 | $0 | $0 | I - Informal Settlement | ||
3. | 01002 | Serious | 19260152 I06 | 09/24/2003 | 09/29/2003 | $975 | $1,500 | $0 | I - Informal Settlement | ||
4. | 01003 | Serious | 19260352 C | 09/24/2003 | 09/29/2003 | $975 | $1,500 | $0 | I - Informal Settlement | ||
5. | 01004A | Serious | 19260352 I | 09/24/2003 | 09/29/2003 | $975 | $1,500 | $0 | I - Informal Settlement | ||
6. | 01004B | Serious | 19260352 J | 09/24/2003 | 09/29/2003 | $0 | $0 | $0 | I - Informal Settlement | Citation has been deleted. |
Investigation Summary
On March 31, 2003, Employee #1, a roustabout; Employee #2, a welder; Employees #3 and #4, also roustabouts; were installing an additional tank for crude oil as part of group of steel tanks (tank battery). The existing tanks of the tank battery were used to separate waste water (salt water) from residual crude oil in the salt water. Employee #2 was installing anchor brackets at several locations around the circumference of the base of this additional oil tank. The attachment was completed for one of four anchor brackets that needed to be installed. Welding was nearly completed on the second anchor bracket when suddenly an explosion occurred, which launched the tank approximately 15 feet vertically. At the time of the explosion, Employee #2 and Employees #1 and #3 were positioned immediately adjacent to the tank. Employee #4 was positioned outside the containment berm for the tank battery. Employee #1 suffered fatal injuries and died at the scene. Employee #2 and Employee #3, positioned adjacent to the tank, were hospitalized with serious injuries. Employee #4, positioned outside the containment berm, was hospitalized, treated and released. Prior to welding on the anchor brackets, this additional steel tank had been connected to several pipelines that were already installed and connected to the three existing crude oil tanks. The ventilation pipe had been installed to carry flammable vapors from the headspaces of the existing crude oil tanks to relieve pressure buildup in the tanks. Flammable vapors could flow through the ventilation pipe, which did not have a valve installed, into the tank being welded on. Flammable vapors could not flow out of this otherwise empty tank because all openings, pipe connection and valves were closed.
Keywords: WELDER, EXPLOSION, TANK
# | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
---|---|---|---|---|---|---|
1 | 306372459 | Fatality | Fracture | Occupation not reported |