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Occupational Safety and Health Administration OSHA

Inspection Detail

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 2 2 4
Current Violations 2 2 4
Initial Penalty $10,000 $0 $50,000 $0 $0 $60,000
Current Penalty $5,000 $0 $37,500 $0 $0 $42,500
FTA Amount $0 $0 $0 $0 $0 $0

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
  1. 01001 Serious 19100132 A 09/14/1992 10/01/1992 $2,500 $5,000 $0 I - Informal Settlement
  2. 01002 Serious 19100147 C01 09/14/1992 10/29/1992 $2,500 $5,000 $0 I - Informal Settlement
  3. 02001 Repeat 19100147 C04 I 09/14/1992 10/29/1992 $18,750 $25,000 $0 I - Informal Settlement
  4. 02002 Repeat 19100147 C07 IIIA 09/14/1992 10/29/1992 $18,750 $25,000 $0 I - Informal Settlement

Accident Investigation Summary
Summary Nr: 14439400 Event: 05/27/1992Employee Burned By Overflowing Pulp Stock Material.
Employee #1 and three coworkers were preparing to shut down a hydropulper in order to conduct internal maintenance. Before that could be done, the hydropulper needed to be drained, and Employee #1 discovered that the drain pipe was blocked. He attempted to loosen the plug by climbing down a fixed ladder into a 5 1/2 ft deep sump pit, standing on the drain pipe, and attaching a water hose to the drain pipe. He climbed out of the pit and turned on the water. When the water did not work, he climbed into the pit again, stood at the bottom of the pit, and forced a bent pipe into the drain in an attempt to loosen the plug. Meanwhile, a switch controlling two water sources had been turned off on the control panel by changing it from automatic to manual; this was supposed to cut off water flow into the hydropulper. The control had been modified 5 to 6 months earlier but the changes had not been communicated to employees authorized to use the equipment or to those affected by the change. Water continued to flow into the hydropulper and an additional problem was created by the fact that the control panel operator's visual contact with the hydropulper was obstructed following the switch from auto to manual. Consequently, while Employee #1 was in the pit, the hydropulper overflowed pulp stock material at 130 to 150 degrees Fahrenheit, which struck his back, shoulders, and arms. When a coworker could not pull him out of the pit, Employee #1 was subsequently struck by two more waves of the material over the course of 2 to 3 minutes before he could pull himself out of the pit using the fixed ladder. Employee #1 suffered first- and second-degree burns to approximately 40 percent of his body (the upper portion but not his face). Employee #1 recovered without complications or skin grafts and was released to finish rehabilitation and therapy at home.
Keywords: burn, confined space, sump tank, work rules, clogged, pit, struck by, accidental discharge, communication, high temperature
Inspection Degree Nature Occupation
1 18173146 Hospitalized injury Burn/Scald(Heat) Occupation not reported

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