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Inspection Detail

Inspection: 122467012 - Tailor Made Products Inc.

Inspection Information - Office: Madison Area Office

 

Inspection Nr: 122467012
Report ID: 0523300
Date Opened: 02/21/1997

Site Address:
Tailor Made Products Inc.
101 Juneau Street
Elroy, WI 53929

Mailing Address:
P.O. Box 138, Elroy, WI 53929

Union Status: NonUnion

SIC:3089

NAICS: 0 

Inspection Type: Accident

Scope: Complete

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 07/17/1997

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 08/30/1999

Related Activity
Type Activity Nr Safety Health
Accident 360419485
Referral 901296228 Yes
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 27 1 18 46
Current Violations 19 1 23 43
Initial Penalty $49,000 $49,000 $0 $0 $0 $98,000
Current Penalty $15,260 $10,000 $0 $0 $0 $25,260
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 5A0001 08/11/1997 08/15/1997 $850 $1,750 $0 I - Informal Settlement  
2. 01002 Serious 19100023 C01 08/11/1997 08/15/1997 $675 $1,400 $0 I - Informal Settlement  
3. 01003A Serious 19100023 D01 I 08/11/1997 08/15/1997 $675 $1,400 $0 I - Informal Settlement  
4. 01003B Serious 19100023 D01 IV 08/11/1997 08/15/1997 $0 $0 $0 -  
5. 01004 Other 19100038 A01 08/11/1997 08/19/1997 $0 $2,450 $0 I - Informal Settlement  
6. 01005 Serious 19100145 C03 08/11/1997 08/15/1997 $850 $1,750 $0 I - Informal Settlement  
7. 01006 Serious 19100146 C01 08/11/1997 09/12/1997 $675 $1,400 $0 I - Informal Settlement  
8. 01007A Serious 19100147 C04 I 08/11/1997 08/15/1997 $1,685 $4,900 $0 I - Informal Settlement  
9. 01007B Serious 19100147 C04 II 08/11/1997 08/15/1997 $0 $0 $0 -  
10. 01007C Serious 19100333 B02 IIB 08/11/1997 08/15/1997 $0 $0 $0 -  
11. 01008 Serious 19100147 C05 I 08/11/1997 08/15/1997 $675 $1,400 $0 I - Informal Settlement  
12. 01009 Other 19100147 C05 IIC1 08/11/1997 08/15/1997 $0 $1,750 $0 I - Informal Settlement  
13. 01010 Serious 19100147 C07 I 08/11/1997 08/15/1997 $675 $1,400 $0 I - Informal Settlement  
14. 01011 Serious 19100169 B03 III 08/11/1997 08/18/1997 $675 $1,400 $0 I - Informal Settlement  
15. 01012A Serious 19100178 G02 08/11/1997 09/12/1997 $450 $1,050 $0 I - Informal Settlement  
16. 01012B Serious 19100151 C 08/11/1997 09/12/1997 $0 $0 $0 -  
17. 01013A Serious 19100178 M03 08/11/1997 08/19/1997 $1,150 $2,450 $0 I - Informal Settlement  
18. 01013B Serious 19100178 O02 08/11/1997 08/19/1997 $0 $0 $0 -  
19. 01014 Serious 19100212 A01 08/11/1997 08/18/1997 $675 $4,900 $0 I - Informal Settlement  
20. 01015 Serious 19100212 A04 08/11/1997 08/18/1997 $675 $1,400 $0 I - Informal Settlement  
21. 01016A Serious 19100219 D01 08/11/1997 08/19/1997 $675 $1,400 $0 I - Informal Settlement  
22. 01016B Serious 19100219 E03 I 08/11/1997 08/19/1997 $0 $0 $0 -  
23. 01017 Serious 19100243 C03 08/11/1997 08/18/1997 $675 $1,400 $0 I - Informal Settlement  
24. 01018 Other 19100253 B04 I 08/11/1997 08/15/1997 $0 $1,400 $0 I - Informal Settlement  
25. 01019 Serious 19100303 B01 VII 08/11/1997 08/15/1997 $850 $1,750 $0 I - Informal Settlement  
26. 01020 Serious 19100303 G02 I 08/11/1997 08/18/1997 $850 $1,750 $0 I - Informal Settlement  
27. 01021 Other 19100304 A02 08/11/1997 08/21/1997 $0 $1,400 $0 I - Informal Settlement  
28. 01022 Serious 19100305 A01 I 08/11/1997 08/18/1997 $1,150 $2,450 $0 I - Informal Settlement  
29. 01023 Serious 19100305 G01 III 08/11/1997 09/12/1997 $675 $1,400 $0 I - Informal Settlement  
30. 01024 Other 19101200 E01 08/11/1997 08/18/1997 $0 $1,400 $0 I - Informal Settlement  
31. 01025 Other 19101200 F05 I 08/11/1997 08/25/1997 $0 $1,050 $0 I - Informal Settlement  
32. 01026 Other 19101200 G01 08/11/1997 08/18/1997 $0 $1,400 $0 I - Informal Settlement  
33. 01027 Other 19101200 H 08/11/1997 08/18/1997 $0 $1,400 $0 I - Informal Settlement  
34. 02001 Willful 19100212 A03 II 08/11/1997 08/15/1997 $10,000 $49,000 $0 09/02/1997 F - Formal Settlement  
35. 03001 Other 19040002 A 08/11/1997 08/19/1997 $0 $0 $0 I - Informal Settlement Citation has been deleted.
36. 03002 Other 19040005 C 08/11/1997 08/19/1997 $0 $0 $0 I - Informal Settlement Citation has been deleted.
37. 03003 Other 19040005 D01 08/11/1997 08/15/1997 $0 $0 $0 I - Informal Settlement Citation has been deleted.
38. 03004 Other 19100022 D01 08/11/1997 09/12/1997 $0 $0 $0 -  
39. 03005 Other 19100024 F 08/11/1997 09/12/1997 $0 $0 $0 -  
40. 03006 Other 19100036 B06 08/11/1997 09/12/1997 $0 $0 $0 -  
41. 03007 Other 19100037 F03 08/11/1997 09/12/1997 $0 $0 $0 -  
42. 03008 Other 19100037 Q01 08/11/1997 08/15/1997 $0 $0 $0 -  
43. 03009 Other 19100106 E02 II 08/11/1997 08/18/1997 $0 $0 $0 -  
44. 03010 Other 19100106 E09 III 08/11/1997 08/18/1997 $0 $0 $0 -  
45. 03011 Other 19100110 D10 08/11/1997 09/12/1997 $0 $0 $0 -  
46. 03012 Other 19100110 F02 I 08/11/1997 08/21/1997 $0 $0 $0 -  
47. 03013 Other 19100132 D01 08/11/1997 08/19/1997 $0 $0 $0 -  
48. 03014 Other 19100215 A04 08/11/1997 08/21/1997 $0 $0 $0 -  
49. 03015 Other 19100215 B09 08/11/1997 08/21/1997 $0 $0 $0 -  
50. 03016 Other 19100253 B02 IV 08/11/1997 08/18/1997 $0 $0 $0 -  
51. 03017 Other 19100305 G02 III 08/11/1997 08/18/1997 $0 $0 $0 -  
52. 03018A Other 19040002 A 08/11/1997 08/19/1997 $0 $0 $0 I - Informal Settlement  
53. 03018B Other 19040005 C 08/11/1997 08/19/1997 $0 $0 $0 I - Informal Settlement  
54. 03018C Other 19040005 D01 08/11/1997 08/15/1997 $0 $0 $0 I - Informal Settlement  

Investigation Summary

Investigation Nr: 14385553
Event: 02/20/1997
Employee crushed and killed in molding machine

Employee #1, the set-up man, entered the rear gate interlock on a 500 ton plastic injection molding machine to remove a jammed part. The safety switch did not work, and he was crushed to death in the press. The switch had been inoperable for five to six months.

Keywords: INADEQUATE MAINT, MOLDING MACHINE, WORK RULES, INTERLOCK, EQUIPMENT FAILURE, JAMMED, CAUGHT BETWEEN, CRUSHED, SET UP, PRESS

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 122467012 Fatality Fracture Pressing machine operators
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