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Inspection Detail

Inspection: 120305693 - Special Devices Inc

Inspection Information - Office: Foster City District Office

 

Inspection Nr: 120305693
Report ID: 0950637
Date Opened: 09/01/2000

Site Address:
Special Devices Inc
14370 White Sage Rd
Moorpark, CA 93021

Mailing Address:
, , 00000

Union Status: NonUnion

SIC:2892

NAICS: 0 


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Health

Close Conference: 02/22/2001

Planning Guide: Health-Manufacturing

Emphasis: S:Process Safety Management

Case Closed: 06/16/2006


Related Activity
Type Activity Nr Safety Health
Accident 362459927
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 4 1 15 20
Current Violations 5 15 20
Initial Penalty $87,935 $70,000 $0 $9,925 $0 $167,860
Current Penalty $75,305 $0 $0 $9,925 $0 $85,230
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 3203 B 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
2. 01002 Other 5189 D03 A6 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
3. 01003 Other 5189 E02 A 02/22/2001 03/22/2001 $935 $935 $0 04/03/2001 F - Formal Settlement  
4. 01004 Other 5189 F01 02/22/2001 03/22/2001 $935 $935 $0 04/03/2001 F - Formal Settlement  
5. 01005 Other 5189 F01 A 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
6. 01006 Other 5189 G03 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
7. 01007 Other 5189 G04 02/22/2001 03/22/2001 $935 $935 $0 04/03/2001 F - Formal Settlement  
8. 01008 Other 5189 I02 02/22/2001 03/22/2001 $935 $935 $0 04/03/2001 F - Formal Settlement  
9. 01009 Other 5189 I02 D 02/22/2001 03/22/2001 $750 $750 $0 04/03/2001 F - Formal Settlement  
10. 01010 Other 5189 J01 A 02/22/2001 03/22/2001 $935 $935 $0 04/03/2001 F - Formal Settlement  
11. 01011 Other 5189 J02 D 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
12. 01012 Other 5189 L01 02/22/2001 03/22/2001 $750 $750 $0 04/03/2001 F - Formal Settlement  
13. 01013 Other 5189 M04 D 02/22/2001 03/22/2001 $375 $375 $0 04/03/2001 F - Formal Settlement  
14. 01014 Other 5189 P02 02/22/2001 03/22/2001 $750 $750 $0 04/03/2001 F - Formal Settlement  
15. 01015 Other 5329 H 02/22/2001 03/22/2001 $750 $750 $0 04/03/2001 F - Formal Settlement  
16. 02001 Serious 5189 F01 C2 02/22/2001 03/09/2001 $8,435 $12,935 $0 04/03/2001 F - Formal Settlement  
17. 03001 Serious 5189 F01 C6 02/22/2001 03/09/2002 $8,435 $25,000 $0 04/03/2001 F - Formal Settlement  
18. 04001 Serious 5189 G01 02/22/2001 03/09/2001 $25,000 $25,000 $0 04/03/2001 F - Formal Settlement  
19. 05001 Serious 5328 I06 02/22/2001 03/09/2001 $25,000 $25,000 $0 04/03/2001 F - Formal Settlement  
20. 06001 Serious 5328 I03 02/22/2001 03/09/2001 $8,435 $70,000 $0 04/03/2001 F - Formal Settlement  

Investigation Summary

Investigation Nr: 201141728
Event: 09/01/2000
Two employees injured in explosion of perchlorate powder

On September 1, 2000, two operator employees were operating the AGI powder loader in Bay 2 of Building 100 of Special Devices, Inc. in Moorpark, California. During the normal course of operations, one operator, Employee #1, observed a standing vacuum flask beneath the AGI powder loader's 16 nest dial plate, near the header conveyor. Employee #1 retrieved the vacuum flask and observed that the flask contained a large amount of dried zirconium potassium perchlorate. Employee #1 notified the other operator, Employee #2, of the situation and acting to correct the situation, got a water bottle from Bay 1. As Employee #1 went to get the water, Employee #2 picked up the flask and placed it onto the AGI powder loader's Number 2 electrical panel. When Employee #1 returned with the water, Employee #2 took the water from him and began to pour the water into the vacuum flask. As the water was being poured into the vacuum flask, the powder within the flask initiated, causing a deflagration within Bay 2 of Building 100. The damage to Bay 2 and the AGI powder loader was extensive, ranging from the destruction of the AGI powder loader's Station Number 2 electrical and control panel, to the overhead lighting. Within minutes of the event, the Ventura Fire Dept. was notified and responded to the incident. Upon arrival, the Fire Dept. performed immediate first aid and transported both the operators to the local Simi Valley and Los Robles Regional Medical Center where they were hospitalized for further treatment. The force of the deflagration resulted in severe physical damage to Employee #2 pouring water into the vacuum flask, causing the loss of his right hand, the tip of the left thumb, and the left index finger, along with second and third-degree burns to his face and torso, and a broken leg. The other operator, Employee #1, suffered a partial amputation of the left thumb and second-degree burns to the left forearm.

Keywords: BURN, FRACTURE, AMPUTATED, FINGER, EXPLOSION, VACUUM VESSEL, HAND, LEG

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 120305693 Hospitalized injury Amputation Packaging and filling machine operators
2 120305693 Hospitalized injury Amputation Packaging and filling machine operators
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