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Inspection Detail
Inspection: 110299310 - Dayco Products Inc.
Inspection Information - Office: Toledo Area Office
Site Address:
Dayco Products Inc.
201 Beal Avenue
Bucyrus, OH 44820
Mailing Address:
P.O. Box 311, Bucyrus, OH 44820
Union Status: Union
SIC:3052
NAICS: 0
Inspection Type: Accident
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 11/29/1990
Planning Guide: Safety-Manufacturing
Emphasis:
Case Closed: 10/24/1991
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 360714539 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 6 | 6 | ||||
| Current Violations | 3 | 3 | ||||
| Initial Penalty | $4,230 | $0 | $0 | $0 | $0 | $4,230 |
| Current Penalty | $2,050 | $0 | $0 | $0 | $0 | $2,050 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 19100147 C04 I | 01/15/1991 | 02/04/1991 | $810 | $810 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 2. | 01002 | Serious | 19100147 C07 I | 01/15/1991 | 02/04/1991 | $810 | $810 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 3. | 01003 | Serious | 19100305 B02 | 01/15/1991 | 01/22/1991 | $630 | $630 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 4. | 01004 | Serious | 19100307 B | 01/15/1991 | 01/22/1991 | $540 | $540 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 5. | 01005 | Serious | 19101200 H02 IV | 01/15/1991 | 02/04/1991 | $630 | $630 | $0 | - | ||
| 6. | 01006A | Serious | 19100147 C04 | 01/15/1991 | 02/04/1991 | $810 | $810 | $0 | - | ||
| 7. | 01006B | Serious | 19100147 C07 I | 01/15/1991 | 02/04/1991 | $0 | $0 | $0 | - | ||
| 8. | 01007A | Serious | 19100305 B02 | 01/15/1991 | 02/04/1991 | $610 | $0 | $0 | Q - National Office Adjustment | ||
| 9. | 01007B | Serious | 19100307 B | 01/15/1991 | 02/04/1991 | $0 | $0 | $0 | - |
Investigation Summary
Employee #1, a maintenance man, was cleaning rubber from between the batch-drop door and the door seat under a Banbury rubber mixer. The door had been opened by the mixer operator before he shut off the mixer and the ON/OFF buttons for the hydraulic power to the drop door. Employee #1 failed to bleed the residual pressure out of the hydraulic system for the door after he opened the electrical circuit breaker for the hydraulics. The drop door "close" circuit was on a contact timer that activated 71 seconds after the door opened. The employee had just gotten inside the door section when the circuit activated and the residual pressure closed the door on his head. His head was crushed and he was killed.
Keywords: HEAD, MAINTENANCE, WORK RULES, CLEANING, MIXER, LOCKOUT, CRUSHED, DOOR
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 110299310 | Fatality | Concussion | Occupation not reported |