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Inspection Detail

Inspection: 105522072 - Baxter Pharmaseal Laboratories

Inspection Information - Office: Tenn Cmpl Sfty 6

Nr: 105522072Report ID: 0454716Open Date: 05/31/1988

Baxter Pharmaseal Laboratories
2301 Buffalo Road
Johnson City, TN 37604
Union Status: NonUnion
SIC: 3069/Fabricated Rubber Products, Not Elsewhere Classified

Inspection Type:Unprog Rel
Scope:Partial Advanced Notice:N
Ownership:Private
Safety/Health:Safety Close Conference:09/22/1988
Planning Guide: Safety-Manufacturing Close Case:07/17/1990

Related Activity:TypeIDSafetyHealth
 Accident360285720    

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 3 3
Current Violations 3 3
Initial Penalty $2,700 $0 $0 $0 $0 $2,700
Current Penalty $1,000 $0 $0 $0 $0 $1,000
FTA Amount $0 $0 $0 $0 $0 $0

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
  1. 01001 Serious 503010501 10/04/1988 10/07/1988 $1,000 $900 $0 10/21/1988 R - Review Commission
  2. 01002 Serious 19100252 D02 IV 10/17/1988 10/20/1988 $0 $900 $0 10/21/1988 R - Review Commission
  3. 01003 Serious 19100252 D02 VIC 10/17/1988 10/20/1988 $0 $900 $0 10/21/1988 R - Review Commission

Accident Investigation Summary
Summary Nr: 14214027Event: 05/28/1988One Employee Killed, Others Injured When Unit Explodes
This accident occurred in the sterilization area where two 45 ft long by 4 ft 10 in. wide by 6 ft 6 in. high sterilization units were situated side by side. The construction crews were replacing a door on the unloading end of unit #1, using a torch powered by MAPP (methylacetylene propadiene) gas. Grinding was also being done. A few seconds after the door on unit #2 was opened an explosion occurred at unit #2. Several employees were directly in front of or near the exploding unit. Other employees were at unit #1. Employees #1 through #7 sustained burns and/or other injuries. Employee #8 died. The fuel sources were ethylene oxide (ETO), MAPP, propane, and gasoline. The gasoline was in a small can and the propane was in a cylinder on a forklift. Neither is considered to have caused the explosion. A small leak was found between the MAPP cylinder and the regulator, but it was not considered to have been large enough to have caused the explosion. The explosion apparently was caused by the ETO that was still in unit #2 and which ignited when unit #2 was opened.
Keywords: leak, explosion, ethylene oxide, propane, gasoline, construction
Inspection Degree Nature Occupation
1 105522072 Hospitalized injury Burn/Scald(Heat) Engineers, n.e.c.
2 105522072 Hospitalized injury Burn/Scald(Heat) Engineers, n.e.c.

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