Inspection Detail
Inspection: 103127726 - The Dayton Forging And Heat Treating Company
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Inspection Information - Office: Cincinnati | ||||
Nr: 103127726 | Report ID: 0522000 | Open Date: 08/22/1996 | ||
The Dayton Forging And Heat Treating Company | ||||
215 North Findlay St. Dayton, OH 45402 | Union Status: Union | |||
SIC: 3462/Iron and Steel Forgings | ||||
Mailing: 215 North Findlay St., Dayton, OH 45401 | ||||
Inspection Type: | Accident | |||
Scope: | Partial | Advanced Notice: | N | |
Ownership: | Private | |||
Safety/Health: | Safety | Close Conference: | 11/14/1996 | |
Emphasis: | L:Xrevpen | Close Case: | 04/02/1997 | |
Related Activity: | Type | ID | Safety | Health |
Accident | 360429419 |
Serious | Willful | Repeat | Other | Unclass | Total | |
---|---|---|---|---|---|---|
Initial Violations | 5 | 5 | ||||
Current Violations | 5 | 5 | ||||
Initial Penalty | $15,750 | $0 | $0 | $0 | $0 | $15,750 |
Current Penalty | $15,750 | $0 | $0 | $0 | $0 | $15,750 |
FTA Amount | $0 | $0 | $0 | $0 | $0 | $0 |
# | ID | Type | Standard | Issuance | Abate | Curr$ | Init$ | Fta$ | Contest | LastEvent | |
---|---|---|---|---|---|---|---|---|---|---|---|
1. | 01001 | Serious | 19100023 C01 | 12/04/1996 | 12/09/1996 | $3,150 | $3,150 | $0 | I - Informal Settlement | ||
2. | 01002 | Serious | 19100179 N03 V | 12/04/1996 | 12/09/1996 | $3,150 | $3,150 | $0 | I - Informal Settlement | ||
3. | 01003A | Serious | 19100218 A02 I | 12/04/1996 | 12/24/1996 | $3,150 | $3,150 | $0 | I - Informal Settlement | ||
4. | 01003B | Serious | 19100218 A02 I | 12/04/1996 | 12/22/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
5. | 01004 | Serious | 19100218 A02 III | 12/04/1996 | 12/24/1996 | $3,150 | $3,150 | $0 | I - Informal Settlement | ||
6. | 01005 | Serious | 19100218 A02 IV | 12/04/1996 | 12/09/1996 | $3,150 | $3,150 | $0 | I - Informal Settlement |
Accident Investigation Summary | ||||||
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Summary Nr: 700005 | Event: 08/22/1996 | Employee Killed When Struck By Cylinder Cover | ||||
Employee #1 was walking through a department where two coworkers were operating a 4,000 lb steam forging hammer. The ram/piston assembly returned to its top position with such force that it struck the top of the machine cylinder, and the cylinder cover and internal steam-cushioned plunger were dislodged. Employee #1 was struck by the cover and killed. A metallurgical analysis of the cylinder wall found a substandard casting and a pre-existing crack. The secondary securing means for the cover (a single 5/8 in. wire rope) failed to restrain it and prevent flying parts. | ||||||
Keywords: cover, cylinder, inadequate maint, casting, equipment failure, struck by, flying object | ||||||
Inspection | Degree | Nature | Occupation | |||
1 | 103127726 | Fatality | Concussion | Forging machine operators |