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Inspection Detail
Inspection: 102430683 - Ford Motor Co., Casting Plant
Inspection Information - Office: Cleveland Area Office
Site Address:
Ford Motor Co., Casting Plant
5600 Henry Ford Blvd.
Brook Park, OH 44142
Mailing Address:
P.O. Box 9900, Cleveland, OH 44142
Union Status: Union
SIC:3321
NAICS: 0
Inspection Type: Accident
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 04/04/1990
Planning Guide: Safety-Manufacturing
Emphasis:
Case Closed: 05/22/1991
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 360683544 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 4 | 1 | 5 | |||
| Current Violations | 5 | 5 | ||||
| Initial Penalty | $3,700 | $10,000 | $0 | $0 | $0 | $13,700 |
| Current Penalty | $10,200 | $0 | $0 | $0 | $0 | $10,200 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001A | Serious | 19100110 E04 III | 06/12/1990 | 06/15/1990 | $700 | $700 | $0 | F - Formal Settlement | ||
| 2. | 01001B | Serious | 19100178 P01 | 06/12/1990 | 06/15/1990 | $0 | $0 | $0 | F - Formal Settlement | ||
| 3. | 01002 | Serious | 19100147 C04 II | 06/12/1990 | 08/20/1990 | $1,000 | $1,000 | $0 | 07/06/1990 | F - Formal Settlement | |
| 4. | 01003 | Serious | 19100147 C07 I | 06/12/1990 | 08/20/1990 | $1,000 | $1,000 | $0 | 07/06/1990 | F - Formal Settlement | |
| 5. | 01004 | Serious | 19100147 D03 | 06/12/1990 | 10/19/1990 | $1,000 | $1,000 | $0 | 07/06/1990 | F - Formal Settlement | |
| 6. | 02001 | Serious | 19100147 C04 I | 06/12/1990 | 07/09/1990 | $6,500 | $10,000 | $0 | 07/06/1990 | F - Formal Settlement |
Investigation Summary
Employee #1 a supervisor was between two mold pallet cars trouble shooting a haul back device which was located in the center of the mold pallet car track system. He straddled the haul back device with his back to the mold pallet cars. Another employee noticed the cars began to move and activated the emergency stop however, the cars continued to move. Employee # 1's leg was caught preventing his escape and he was fatally crushed. A lockout procedure had been developed and all employees trained, but procedures were not followed.
Keywords: MAINTENANCE, LOCKOUT, CAUGHT BETWEEN, CRUSHED
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 102430683 | Fatality | Other | Occupation not reported |