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Inspection Detail

Case Status: CLOSED

Inspection: 527698.015 - Inland Systems Incorporated

Inspection Information - Office: Appleton Area Office

 

Inspection Nr: 527698.015
Report ID: 0521100
Date Opened: 07/18/2012

Site Address:
Inland Systems Incorporated
Packaging Corporation Of America N9090 County Road E
Tomahawk, WI 54487

Mailing Address:
20 Superior Way P.O. Box 145, Ontonagon, MI 49953

Union Status: NonUnion

SIC:

NAICS: 238990/All Other Specialty Trade Contractors


Inspection Type: Fat/Cat

Scope: Partial

Advanced Notice: Y

Ownership: Private

Safety/Health: Safety

Close Conference: 12/18/2012

Emphasis: L:Piv

Case Closed: 02/04/2014


Related Activity
Type Activity Nr Safety Health
Accident 454630 Yes
Case Status: CLOSED
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 1 1
Current Violations 1 1
Initial Penalty $2,800 $0 $0 $0 $0 $2,800
Current Penalty $1,500 $0 $0 $0 $0 $1,500
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citation Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001A Serious 19100132 A 01/08/2013 01/18/2013 $1,500 $2,800 $0 01/29/2013 F - Formal Settlement  
2. 01001B Serious 19100132 D01 01/08/2013 01/18/2013 $0 $0 $0 01/29/2013 F - Formal Settlement  
3. 01001C Serious 19100132 D02 01/08/2013 01/18/2013 $0 $0 $0 01/29/2013 F - Formal Settlement  
4. 01001D Serious 19100132 F01 I 01/08/2013 01/18/2013 $0 $0 $0 01/29/2013 F - Formal Settlement  

Investigation Summary

Investigation Nr: 22315.015
Event: 07/17/2012
Employees engulfed inside a silo while flushing and cleaning

At 8:15 a.m. on July 17, 2012, Employee #1 and Employee #2 were in the process of flushing and cleaning a power plant fly ash silo with water, a task they had performed numerous times before at the mill without injury. Both employees were standing on a Genie Z-60/34 aerial lift in an elevated position outside of a building housing ash silos for the power plant. The doors at the top of the east silo were open and the employees were using a 1 1/2" high pressure hose to knock the buildup of ash off of the inside of the silo. This material would then have flowed out the bottom of the silo into the mixer and into a hopper. While performing this task, Employee #1 and Employee #2 were engulfed by a cloud of steam and hot ash that came out of the silo they were cleaning. The employees lowered themselves to the ground and sprayed cold water onto themselves until help arrived. The investigation determined that at the time of the accident the employees were not using personal protective equipment. The incident may have been caused by an obstruction of the opening at the bottom of the silo which would have prevented the water from the hose to drain. This would have caused the excess water to accumulate and heat up, which in turn would have produced a cloud of steam, water and ash. Employee #1 and Employee #2 were both engulfed and killed from the cloud of steam, water, and ash.

Keywords: Accidental Discharge, Burn, Mill--Plant, Steam, Water, Water Hose

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 527698.015 47 M Fatality Supervisors, general office
2 527698.015 29 M Fatality Supervisors, general office
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