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Inspection Detail

Inspection: 313647984 - Chevron Products Company

Inspection Information - Office: Labor Enforcement Task Force (Letf) Unit - Central

 

Inspection Nr: 313647984
Report ID: 0950664
Date Opened: 04/16/2013

Site Address:
Chevron Products Company
324 W. El Segundo Bvld
El Segundo, CA 90245

Mailing Address:
, , 00000

Union Status: Union

SIC:2911

NAICS: 324110/Petroleum Refineries


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 10/02/2013

Emphasis: L:Regionp1

Case Closed: 05/16/2016


Related Activity
Type Activity Nr Safety Health
Accident 101038016
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 1 4 5
Current Violations 1 1
Initial Penalty $22,500 $0 $0 $4,356 $0 $26,856
Current Penalty $0 $0 $0 $2,000 $0 $2,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 5189 F04 10/02/2013 11/18/2013 $0 $850 $0 11/18/2013 D - Govt Dismissed Citation has been deleted.
2. 01002 Other 5189 J04 C 10/02/2013 11/18/2013 $0 $1,275 $0 11/18/2013 D - Govt Dismissed Citation has been deleted.
3. 01003 Other 5189 E02 C 10/02/2013 11/18/2013 $0 $1,275 $0 11/18/2013 D - Govt Dismissed Citation has been deleted.
4. 01004 Other 4002 A 10/02/2013 11/18/2013 $0 $956 $0 11/18/2013 D - Govt Dismissed Citation has been deleted.
5. 02001 Other 3314 C 10/02/2013 10/25/2013 $2,000 $22,500 $0 11/18/2013 F - Formal Settlement  

Investigation Summary

Investigation Nr: 202531950
Event: 04/03/2013
Oil Refinery Worker Crushes Hand on Slide Valve

At approximately 1:00 p.m. on April 3, 2013, Employee #1, a 25-year-old male with Chevron Refinery was working on the first deck of the FCC unit at Chevron Refinery in El Segundo, California. Employee #1 attempted to manually test the two limit switches located near the stroke limit stop inside the FCC Regent slide valve housing. Employee #1 reached up with his arms from the underside of the Regent slide valve housing to get to the two limit switches located inside the Regent slide valve housing. The underside of the Regent FCC slide valve housing was not guarded. As Employee #1 touched the two limit switches with his left and right hands, the Regent slide valve suddenly moved to shut. Employee #1 could not get his right hand out of the slide valve housing in time before his right hand was pinched between the slide valve stroke limit stop and the slide valve split nut assembly when the slide valve moved to close. The FCC slide valve was pressurized and was not de-energized at the time of the incident. Multiple bones in Employee #1's right hand were broken. The manufacturer of the Regent Slide valve was MEA, model number 2-6.4K-36, serial number 1135/8603. The approximate dimensions of the split nut assembly housing external to the FCC was 8 ft. long, 3 ft. wide and 2 ft. high and stands about 4 ft. off the deck floor. Employee #1 was a full time employee of Chevron. The incident was caused due to the fact that the Regent slide valve was not de-pressurized or blocked out by the employer. Employee #1's contact with the limit switches caused the Regent FCC slide valve to go into a safe mode which in turn caused the slide valve to move. Employee #1's right hand was injured from being pinched between the slide valve split nut assembly and the slide valve stroke limit stop. Chevron Refinery refines crude oil into different petroleum products.

Keywords: PRESSURE VESSEL, FINGER, LOCKOUT, CRUSHED, PRESSURE PIPING, VALVE, HAND, REFINERY

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 313647984 Hospitalized injury Fracture Occupation not reported
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