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Inspection Detail

Inspection: 311078562 - Big Sky Well Service

Inspection Information - Office: Cleveland Area Office

 

Inspection Nr: 311078562
Report ID: 0522300
Date Opened: 04/27/2007

Site Address:
Big Sky Well Service
Rt 45 (Across From #2998)
Rock Creek, OH 44084

Mailing Address:
2285 St. Rt. 307, Jefferson, OH 44047

Union Status: NonUnion

SIC:1389

NAICS: 213112/Support Activities for Oil and Gas Operations


Inspection Type: Referral

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 06/08/2007

Emphasis:

Case Closed: 09/08/2014


Related Activity
Type Activity Nr Safety Health
Referral 200105369 Yes
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 7 7
Current Violations 7 7
Initial Penalty $14,000 $0 $0 $0 $0 $14,000
Current Penalty $10,150 $0 $0 $0 $0 $10,150
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 19100023 C01 06/20/2007 06/28/2007 $750 $750 $0 07/10/2007 F - Formal Settlement  
2. 01002 Serious 19100106 B06 06/20/2007 06/28/2007 $2,500 $2,500 $0 07/10/2007 F - Formal Settlement  
3. 01003A Serious 19100132 A 06/20/2007 06/28/2007 $2,500 $2,500 $0 07/10/2007 F - Formal Settlement Citation has been deleted.
4. 01003B Serious 19100132 D02 06/20/2007 06/28/2007 $500 $0 $0 07/10/2007 F - Formal Settlement  
5. 01004 Serious 19100157 G02 06/20/2007 06/28/2007 $500 $750 $0 07/10/2007 F - Formal Settlement  
6. 01005A Serious 19100252 A02 VIC 06/20/2007 06/28/2007 $2,500 $2,500 $0 07/10/2007 F - Formal Settlement Citation has been deleted.
7. 01005B Serious 19100252 A02 VIC 06/20/2007 06/28/2007 $900 $0 $0 07/10/2007 F - Formal Settlement  
8. 01005C Serious 19100252 A03 I 06/20/2007 06/28/2007 $0 $0 $0 07/10/2007 F - Formal Settlement Citation has been deleted.
9. 01006 Serious 19100334 A04 06/20/2007 06/28/2007 $2,500 $2,500 $0 07/10/2007 F - Formal Settlement  
10. 01007A Serious 19101200 E01 06/20/2007 06/28/2007 $2,500 $2,500 $0 07/10/2007 F - Formal Settlement  
11. 01007B Serious 19101200 G01 06/20/2007 06/28/2007 $0 $0 $0 07/10/2007 F - Formal Settlement  
12. 01007C Serious 19101200 H02 I 06/20/2007 06/28/2007 $0 $0 $0 07/10/2007 F - Formal Settlement  
13. 01007D Serious 19101200 H01 06/20/2007 06/28/2007 $0 $0 $0 07/10/2007 F - Formal Settlement  

Investigation Summary

Investigation Nr: 200102788
Event: 04/25/2007
Employee Fractures Leg in Tank Explosion at Gas Well

At approximately 11:30 a.m. on April 25, 2007, two employees arrived on the site to replace a leaking oil and brine tank. This tank was a 210-tank, called this because it holds 210 barrels, which is approximately 8,800 gallons. Although these tanks are made of 0.125-in. thick steel on the sides and 0.25-in. thick on the bottom they tend to rust out and leak at the bottom because water collects near the tank on the ground. It was raining on the day of the incident. The two employees went back into the woods about 500 ft from the road to shut down the well valve. They then went back to the tank and closed the valve at the gas-oil separator. The separator serves to send gas to a pipe line and send the oil to the brine tank. They next uncapped the drain valve, connected the vacuum truck to the fitting and opened the valve so that the vacuum truck could pump out the tank. This removed all but 3 in. of the brine and oil mixture from the tank. Employee #1 next climbed up the tank on a ladder and stood on the tank top and began to disconnect pipes at the hammer union. The coworker needed to remove the final 3 in. of fluid from the tank. The coworker planned to grind a notch in the tank with an electric grinder powered by a truck mounted, portable gasoline powered welder and generator. After grinding the notch the coworker planned to use a reciprocating hand held saw to cut a hole so that he could drop a hose into the tank and pump out the remaining liquid. The coworker cut a shallow notch in the tank and realized that the notch was not deep enough. The coworker was getting ready to grind the notch deeper but the plug of the grinder cord came out of the extension cord. When the coworker tried to plug the grinder back in he got a shock and dropped both the grinder and the cord and walked away. Thirty seconds to sixty seconds later there was a whooshing sound and Employee #1 saw a big ball of fire and was thrown into the air. Employee #1 landed approximately 75 ft away and suffered a severe leg fracture. Employee #1 was hospitalized.

Keywords: ELECTRIC MOTOR, GRINDER, FRACTURE, OIL TANK, EXPLOSION, ELECTRIC SHOCK, OIL WELL SERVICING, LEG

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 311078562 Hospitalized injury Fracture Technicians, n.e.c.
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