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Inspection Detail

Inspection: 309672624 - Custom Plastics, Inc.

Inspection Information - Office: Chicago North Area Office

 

Inspection Nr: 309672624
Report ID: 0524200
Date Opened: 01/10/2006

Site Address:
Custom Plastics, Inc.
1940 Lunt Avenue
Elk Grove Village, IL 60007

Mailing Address:
, , 00000

Union Status: Union

SIC:3082

NAICS: 326121/Unlaminated Plastics Profile Shape Manufacturing


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 06/29/2006

Emphasis: L:Forklift

Case Closed: 09/07/2010


Related Activity
Type Activity Nr Safety Health
Accident 101262707
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 8 2 10
Current Violations 5 5
Initial Penalty $46,200 $126,000 $0 $0 $0 $172,200
Current Penalty $35,000 $0 $0 $0 $0 $35,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 5A0001 07/06/2006 07/23/2007 $7,000 $5,600 $0 07/27/2006 F - Formal Settlement  
2. 01002 Serious 19100023 C01 07/06/2006 07/11/2006 $7,000 $5,600 $0 07/27/2006 F - Formal Settlement  
3. 01003 Serious 19100178 A04 07/06/2006 08/01/2006 $5,600 $5,600 $0 07/27/2006 F - Formal Settlement Citation has been deleted.
4. 01004 Serious 19100178 E02 07/06/2006 08/01/2006 $5,600 $5,600 $0 07/27/2006 F - Formal Settlement Citation has been deleted.
5. 01005 Serious 19100333 A01 07/06/2006 08/01/2006 $5,600 $5,600 $0 07/27/2006 F - Formal Settlement Citation has been deleted.
6. 01006 Serious 19100333 A02 07/06/2006 05/23/2007 $7,000 $5,600 $0 07/27/2006 F - Formal Settlement  
7. 01007 Serious 19100335 A02 I 07/06/2006 08/01/2006 $5,600 $5,600 $0 07/27/2006 F - Formal Settlement Citation has been deleted.
8. 01008 Serious 5A0001 07/06/2006 07/23/2007 $7,000 $7,000 $0 07/27/2006 F - Formal Settlement  
9. 02001 Serious 5A0001 07/06/2006 07/11/2006 $7,000 $63,000 $0 07/27/2006 F - Formal Settlement  
10. 02002 Willful 19100178 P01 07/06/2006 08/01/2006 $63,000 $63,000 $0 07/27/2006 F - Formal Settlement Citation has been deleted.

Investigation Summary

Investigation Nr: 201261914
Event: 01/10/2006
Employee Is Killed When Homemade Manbasket Falls

At approximately 5:25 p.m. on January 10, 2006, Employee #1 was working in plant maintenance for Custom Plastics, Inc., a manufacturer of plastic items. He was repairing a ballast on a fluorescent light fixture from a homemade, wooden manbasket placed on the forks of a liquified petroleum gas-powered Nissan Model Number CPF02A25V industrial truck. He was at a height of approximately 12 feet. He reportedly leaned to one side, causing the basket to fall off the forks. He fell headfirst onto the concrete floor below, and then the wooden basket fell from the forks and landed on top of him. He was killed. The nature of his injuries is not specified. The plant molding superintendent and plant maintenance supervisor were present in the area when Employee #1 fell. The bottom support of the basket was missing or got broken off when the basket fell. Employee #1 had performed this job before. He had been on vacation for two weeks, and the light was out for over one and a half weeks. When Employee #1 returned, his supervisor asked him to repair the light. The company has a working manlift that was being charged at time of the accident. A causal factor is that Employee #1 did not speak English well.

Keywords: REPAIR, ELECTRICAL, EQUIPMENT FAILURE, INDUSTRIAL TRUCK, PLASTIC MFG, FALL, FALL PROTECTION, ELEVATED WORK PLAT, FALLING OBJECT, COMMUNICATION

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 309672624 Fatality Other Occupation not reported
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