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Inspection Detail

Inspection: 308384239 - Madison-Kipp Corporation

Inspection Information - Office: Madison Area Office

 

Inspection Nr: 308384239
Report ID: 0523300
Date Opened: 03/22/2006

Site Address:
Madison-Kipp Corporation
201 Waubesa Street
Madison, WI 53704

Mailing Address:
P.O. Box 3037, Madison, WI 53704

Union Status: NonUnion

SIC:3363

NAICS: 331521/Aluminum Die-Casting Foundries

Inspection Type: Planned

Scope: Complete

Advanced Notice: N

Ownership: Private

Safety/Health: Health

Close Conference: 08/29/2006

Planning Guide: Health-Manufacturing

Emphasis: N:Sstarg05, S:Amputations

Case Closed: 02/28/2008

Related Activity
Type Activity Nr Safety Health
Referral 200804102 Yes
Referral 200804292 Yes
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 10 1 1 12
Current Violations 4 1 3 8
Initial Penalty $32,500 $70,000 $0 $0 $0 $102,500
Current Penalty $10,500 $0 $27,500 $2,000 $0 $40,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 19100038 E 09/01/2006 10/19/2006 $0 $2,500 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
2. 01002A Serious 19100119 E01 09/01/2006 09/19/2006 $0 $7,000 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
3. 01002B Serious 19100119 E02 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
4. 01002C Serious 19100119 E03 IV 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
5. 01002D Serious 19100119 E03 V 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
6. 01002E Serious 19100119 E03 VI 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
7. 01002F Serious 19100119 E03 VII 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
8. 01002G Serious 19100119 E06 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
9. 01003A Other 19100119 F01 I 09/01/2006 09/19/2006 $1,000 $2,500 $0 09/22/2006 F - Formal Settlement  
10. 01003B Other 19100119 F01 IIA 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  
11. 01003C Other 19100119 F03 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  
12. 01004A Serious 19100119 J04 I 09/01/2006 09/19/2006 $3,500 $7,000 $0 09/22/2006 F - Formal Settlement  
13. 01004B Serious 19100119 J05 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  
14. 01005A Serious 19100119 O01 09/01/2006 09/19/2006 $2,500 $2,500 $0 09/22/2006 F - Formal Settlement  
15. 01005B Serious 19100119 O04 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  
16. 01006A Other 19100120 Q02 II 09/01/2006 09/19/2006 $1,000 $2,500 $0 09/22/2006 F - Formal Settlement  
17. 01006B Serious 19100120 Q02 IV 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
18. 01006C Serious 19100120 Q02 V 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
19. 01006D Serious 19100120 Q02 VI 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
20. 01006E Serious 19100120 Q02 VII 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
21. 01006F Serious 19100120 Q02 IX 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
22. 01007A Serious 19100120 Q06 IIIA 09/01/2006 09/19/2006 $2,500 $2,500 $0 09/22/2006 F - Formal Settlement  
23. 01007B Serious 19100120 Q06 VA 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  
24. 01008 Serious 19100134 E01 09/01/2006 09/19/2006 $0 $2,000 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
25. 01009 Serious 19100134 F02 09/01/2006 09/19/2006 $0 $2,000 $0 09/22/2006 F - Formal Settlement Citation has been deleted.
26. 01010A Serious 19100134 E01 09/01/2006 09/19/2006 $2,000 $2,000 $0 09/22/2006 -  
27. 01010B Serious 19100134 F02 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 -  
28. 02001 Repeat 19100212 A01 09/01/2006 09/19/2006 $27,500 $70,000 $0 09/22/2006 F - Formal Settlement  
29. 03001 Other 19101200 H03 II 09/01/2006 09/19/2006 $0 $0 $0 09/22/2006 F - Formal Settlement  

Investigation Summary

Investigation Nr: 200801553
Event: 05/06/2006
Employee Amputates Fingers in Die-Casting Machine

On May 6, 2006, Employee #1 and a coworker were working as machine operators at an aluminum die-casting foundry. They were attempting to start up a die-casting machine. With the die open, Employee #1 placed two aluminum billets into the machine's shot sleeve. Employee #1 then placed his hand in the shot sleeve in an attempt to remove the billet. The coworker was at the machine's control panel with the machine in "manual" mode. He jogged the plunger sleeve forward to remove the billet from the sleeve. Employee #1's hand was caught by the plunger, which operates at a pressure of approximately 2,000 psi. All five fingers on his hand were amputated. He was hospitalized.

Keywords: AMPUTATED, FINGER, CAUGHT BY, POINT OF OPERATION, DIE CASTING MACHINE, HAND, RAM

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 308384239 Hospitalized injury Amputation Machine operators, not specified
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