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Inspection Detail

Inspection: 305477051 - Yoplait Columbo A Div Of General Mills

Inspection Information - Office: Long Beach District Office

 

Inspection Nr: 305477051
Report ID: 0950635
Date Opened: 11/17/2004

Site Address:
Yoplait Columbo A Div Of General Mills
1055 E Sandhill Avenue
Carson, CA 90745

Mailing Address:
, , 00000

Union Status: NonUnion

SIC:2024

NAICS: 311520/Ice Cream and Frozen Dessert Manufacturing


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 01/20/2005

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 08/30/2006


Related Activity
Type Activity Nr Safety Health
Accident 362466161
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 3 3
Current Violations 3 3
Initial Penalty $40,050 $0 $0 $0 $0 $40,050
Current Penalty $0 $0 $0 $1,305 $0 $1,305
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 3328 C 01/28/2005 02/02/2005 $560 $18,000 $0 03/03/2005 F - Formal Settlement  
2. 02001 Other 3328 E 01/28/2005 02/04/2005 $185 $4,050 $0 03/03/2005 F - Formal Settlement  
3. 03001 Other 3203 A04 01/28/2005 02/02/2005 $560 $18,000 $0 03/03/2005 F - Formal Settlement  

Investigation Summary

Investigation Nr: 201036589
Event: 08/26/2004
Employee is burned when scalded by a hot water hose

At 4:30 a.m. on August 26, 2004, Employee #1, a supervisor, was on his way back to his office when he passed by one of the production rooms where he noticed there was a lot of steam. Employee #1 has been working for the company as a regular employee for 25 years. The employer is a yogurt manufacturer, specializing in fruit flavored dairy products. Knowing fully well that the sanitation period was over and that there should not be any steam on the floor, he walked through a narrow space bordered by a wall and a row of machines, which were now in active production, to turn off the valve that controlled the opened hot water hose. The valve that controlled the water line was a ball valve with a green colored one-inch wide flat handle, manufactured by a company called Inline Industries, Model 101R. It was an in-line valve that opened at the twelve o'clock position and closed at the three o'clock position. The ball valve was designed to travel only a distance of 90 degrees, from 12 o'clock to three. A raised humped forged on the body of the valve assured that the handle would not travel further than that specified distance. As Employee #1, however, pushed it down to the three o'clock position, the handle swung past the closed position to the six o'clock position, which brought the valve back to the full open position. With the valve open, hot water, which was later measured at 165 degrees Fahrenheit, raced through the flexible hose into the nozzle which was now whipping uncontrollably, spraying hot water in all directions. Employee #1 was sprayed with hot water, drenching his white overcoat and scalding his lower body, his hands and legs. Trapped between the wall and a row of pumps and buckets, Employee #1's only means of escape was by exiting through the whipping hose and the hot water. Employee #1 dashed into the water to avoid being scalded further, took off his clothes and doused himself in the emergency shower. Employee #1 was hospitalized with burns.

Keywords: BURN, FOOD PREPARATION, TORSO, HOSE, STRUCK BY, HAND, HOT WATER, LEG

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 305477051 Hospitalized injury Burn/Scald(Heat) Occupation not reported
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