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Inspection Detail
Inspection: 305350811 - Calsonic Kansei North America Inc
Inspection Information - Office: Santa Ana District Office
Site Address:
Calsonic Kansei North America Inc
9 Holland
Irvine, CA 92618
Mailing Address:
, , 00000
Union Status: NonUnion
SIC:3498
NAICS: 332996/Fabricated Pipe and Pipe Fitting Manufacturing
Inspection Type: Accident
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 09/29/2003
Planning Guide: Safety-Manufacturing
Emphasis:
Case Closed: 06/17/2005
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 362359630 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 3 | 1 | 4 | |||
| Current Violations | 1 | 1 | 2 | |||
| Initial Penalty | $31,500 | $0 | $0 | $5,000 | $0 | $36,500 |
| Current Penalty | $18,000 | $0 | $0 | $935 | $0 | $18,935 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Repeat | 342 A | 09/29/2003 | 10/02/2003 | $0 | $5,000 | $0 | 10/21/2003 | F - Formal Settlement | Citation has been deleted. |
| 2. | 02001 | Other | 3203 A07 D | 09/29/2003 | 10/02/2003 | $935 | $6,750 | $0 | 10/21/2003 | F - Formal Settlement | |
| 3. | 03001 | Serious | 3203 A07 F | 09/29/2003 | 10/02/2003 | $0 | $6,750 | $0 | 10/21/2003 | F - Formal Settlement | Citation has been deleted. |
| 4. | 04001 | Serious | 3314 A | 09/29/2003 | 10/02/2003 | $18,000 | $18,000 | $0 | 10/21/2003 | F - Formal Settlement |
Investigation Summary
At approximately 9:30 p.m. on June 10, 2003, Employee #1, a permanent die setter, was operating a Wauseon 4200 3-step, multi-combination end forming machine, Serial Number 48181. The number 2 station was not functioning properly and he turned off the machine and contacted the maintenance department. A maintenance employee instructed Employee #1 to help investigate the problem. Employee #1 placed his right foot on top of the clear Plexiglas guard that covered the dies and placed his left foot on the moving platform that moved the metal tubing into the dies for forming. The maintenance employee then instructed Employee #1 to start the machine. Employee #1's left leg was hit by the moving feeder table and he sustained a fractured left leg and was hospitalized.
Keywords: FRACTURE, MAINTENANCE, REPAIR, WORK RULES, LOCKOUT, STRUCK BY, FORMING MACHINE, LEG
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 305350811 | Hospitalized injury | Fracture | Laborers, except construction |