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Inspection Detail

Inspection: 303813190 - Foltz Construction Inc.

Inspection Information - Office: Fairview Heights Area Office

 

Inspection Nr: 303813190
Report ID: 0524530
Date Opened: 03/21/2001

Site Address:
Foltz Construction Inc.
501 East Clinton Avenue
Patoka, IL 62875

Mailing Address:
P. O. Box 38, Patoka, IL 62875

Union Status: Union

SIC:1799

NAICS: 0 


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 09/17/2001

Emphasis: N:Trench, S:Construction

Case Closed: 11/19/2001


Related Activity
Type Activity Nr Safety Health
Accident 100840701
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 2 2
Current Violations 1 1 2
Initial Penalty $2,850 $0 $0 $0 $0 $2,850
Current Penalty $2,100 $0 $0 $0 $0 $2,100
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001A Serious 19260352 J 09/21/2001 09/27/2001 $2,100 $2,100 $0 -  
2. 01001B Serious 19260651 G01 IV 09/21/2001 09/27/2001 $0 $0 $0 -  
3. 01003A Other 19261101 K03 I 09/21/2001 10/19/2001 $0 $750 $0 I - Informal Settlement  
4. 01003B Other 19261101 K03 IIB 09/21/2001 10/19/2001 $0 $0 $0 I - Informal Settlement  

Investigation Summary

Investigation Nr: 200840718
Event: 03/20/2001
Five employees injured in crude oil pipeline flash fire

A 24-inch diameter crude oil pipeline was going to be rerouted as alternative relief for a 124,000 gallon storage tank which was going to be inspected and tested in accordance with API 653 requirements. The employees had drained the crude oil from the line and locked it out. Then, they cold cut the pipe to prepare to connect a "T" in the line to divert it. After making the cut, the original line was filled with bentonite clay to build a barrier between the opening and the remaining length of pipe. Continuous monitoring of the atmosphere was performed to ensure that hot work could begin. The two employees who entered the excavation to perform the welding were both wearing Nomex clothing as well as a welding hood. Employee #1, the welder, and Employee #2, a helper, entered the excavation to begin welding the "T" into position. As they began, after about two to three minutes, a fire ball erupted from behind the clay wall. The flash fire caused Employee #1 to get burned and he was hospitalized. Employee #2 was also burned but was released after staying in the hospital overnight. The other three employees on site also received minor burns and were sent to the hospital, treated, and released.

Keywords: BURN, FIRE, STORAGE TANK, WELDING, CRUDE OIL, PIPELINE

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 303813190 Hospitalized injury Burn/Scald(Heat) Construction laborers
2 303813190 Non Hospitalized injury Burn/Scald(Heat) Construction laborers
3 303813190 Non Hospitalized injury Burn/Scald(Heat) Construction laborers
4 303813190 Non Hospitalized injury Burn/Scald(Heat) Construction laborers
5 303813190 Non Hospitalized injury Burn/Scald(Heat) Construction laborers
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