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Inspection Detail
Inspection: 1670278.015 - Hayes Services, Llc
Inspection Information - Office: Fairview Heights Area Office
Site Address:
Hayes Services, Llc
3872 County Highway 12
Marissa, IL 62257
Mailing Address:
5959 S Harlem Avenue, Chicago, IL 60638
Union Status: Union
SIC:
NAICS: 236220/Commercial and Institutional Building Construction
Inspection Type: Fat/Cat
Scope: Complete
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 11/02/2023
Emphasis:
Case Closed: 12/15/2025
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 2031037 | ||
| Inspection | 1670367 | Yes |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 2 | 2 | ||||
| Current Violations | 1 | 1 | ||||
| Initial Penalty | $31,250 | $0 | $0 | $0 | $0 | $31,250 |
| Current Penalty | $16,550 | $0 | $0 | $0 | $0 | $16,550 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 5A0001 | 11/06/2023 | 10/08/2025 | $16,550 | $15,625 | $0 | 12/01/2023 | F - Formal Settlement | |
| 2. | 01002 | Serious | 19100147 D | 11/06/2023 | 12/04/2023 | $0 | $15,625 | $0 | 12/01/2023 | F - Formal Settlement | Citation has been deleted. |
Investigation Summary
At 9:00 a.m. on May 14, 2023, Employee #1 and Employee #2 were trying to line up a drive sprocket and chain after replacing the sprocket on a chain driven flight conveyor. Employee #1 was using a a 24-inch pipe wrench on the end of the shaft to offset pressure applied by the system, while Employee #2 changed the direction of the ratchet they were using. Four (4) come-alongs had been applied to the chains that drive the conveyor flights to prevent the conveyor from sliding down an incline. While conducting the work, Employee #2 was struck in the head by the pipe wrench. Employee #1 lost control of the ratchet and the pipe wrench continued to rotate with the shaft and struck and struck Employee #1 in the head. Employee #1 was killed and Employee #2 was hospitalized to treat head injuries.
Keywords: Conveyor, Hard Hat, Head, Maintenance, Pipe Wrench, Rotating Parts, Struck By, Wrench
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 1670278.015 | 57 | M | Fatality | Millwrights | |
| 2 | 1670278.015 | 27 | M | Hospitalized injury | Millwrights |