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Inspection Detail
Inspection: 1580013.015 - Keystone Consolidated Industries, Inc.
Inspection Information - Office: Peoria Area Office
Site Address:
Keystone Consolidated Industries, Inc.
7000 Sw Adams Street
Peoria, IL 61641
Mailing Address:
7000 Sw Adams Street, Peoria, IL 61641
Union Status: Union
SIC:
NAICS: 331222/Steel Wire Drawing
Inspection Type: Referral
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 02/22/2022
Emphasis: L:Fall, L:Piv
Case Closed: 07/22/2022
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Referral | 1868311 | Yes |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 4 | 4 | ||||
| Current Violations | 4 | 4 | ||||
| Initial Penalty | $48,690 | $0 | $0 | $0 | $0 | $48,690 |
| Current Penalty | $34,083 | $0 | $0 | $0 | $0 | $34,083 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 19100028 B01 I | 06/23/2022 | $10,151 | $14,502 | $0 | I - Informal Settlement | |||
| 2. | 01002 | Serious | 19100028 B03 IV | 06/23/2022 | 07/25/2022 | $7,977 | $11,396 | $0 | I - Informal Settlement | ||
| 3. | 01003A | Serious | 19100178 L03 I G | 06/23/2022 | 07/25/2022 | $7,977 | $11,396 | $0 | I - Informal Settlement | ||
| 4. | 01003B | Serious | 19100178 L03 I H | 06/23/2022 | 07/25/2022 | $0 | $0 | $0 | I - Informal Settlement | ||
| 5. | 01003C | Serious | 19100178 L03 I L | 06/23/2022 | 07/25/2022 | $0 | $0 | $0 | I - Informal Settlement | ||
| 6. | 01004 | Serious | 19100178 O02 | 06/23/2022 | 07/25/2022 | $7,977 | $11,396 | $0 | I - Informal Settlement |
Investigation Summary
At 1:45 p.m. on February 21, 2022, Employee #1 was working in the North Circle in the Cleaning Department located in Building 56 of the Wire Mill. Employee #1 attempted to rotate a valve handle counterclockwise from the 3-o'clock position to the 12-o'clock position with the intention of draining acid box #4. The valve handle broke and caused Employee #1 to lose his balance and fall into box #4 approximately 3 feet away. Employee #1 was fully submerged in the box containing sulfuric acid that was approximately 157 degrees Fahrenheit. Coworkers #1, #2, and #3 helped Employee #1 walk to a nearby emergency shower and continued the water bath until first responders arrived. Employee #1 was transferred to the emergency room at OSF in Peoria and transferred to the burn unit at Memorial Medical Center in Springfield, IL. Employee #1 was admitted to the hospital to be treated for 2nd and 3rd degree burns to a large portion of his body.
Keywords: Burn, Chemical Burn, Fall, Fall From Elevation, Shut-Off Valve, Sulfuric Acid
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 1580013.015 | 38 | M | Hospitalized injury | Crane Operator |