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Inspection Detail

Case Status: CLOSED

Inspection: 1566326.015 - Uss-Upi, Llc

Inspection Information - Office: American Canyon District Office

 

Inspection Nr: 1566326.015
Report ID: 0950615
Date Opened: 11/29/2021

Site Address:
Uss-Upi, Llc
900 Loveridge Rd.
Pittsburg, CA 94565

Mailing Address:
Po Box 471, Pittsburg, CA 94565

Union Status: Union

SIC:

NAICS: 332313/Plate Work Manufacturing


Inspection Type: Fat/Cat

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 05/02/2022

Emphasis:

Case Closed: 03/25/2024


Related Activity
Type Activity Nr Safety Health
Accident 1838323
Case Status: CLOSED
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 5 1 6
Current Violations 5 1 6
Initial Penalty $90,000 $0 $0 $1,200 $0 $91,200
Current Penalty $63,000 $0 $0 $1,200 $0 $64,200
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 2940(D) 05/02/2022 $1,200 $1,200 $0 05/10/2022 O - Administrative Law Judge Order  
2. 02001 Serious 2940(G)(1)(B) 05/02/2022 $18,000 $18,000 $0 05/10/2022 O - Administrative Law Judge Order  
3. 03001 Serious 29400014 C02 05/02/2022 $18,000 $18,000 $0 05/10/2022 O - Administrative Law Judge Order  
4. 04001 Serious 29400014 C06 05/02/2022 $1,800 $18,000 $0 05/10/2022 O - Administrative Law Judge Order  
5. 05001 Serious 29400015 B 05/02/2022 $18,000 $18,000 $0 05/10/2022 O - Administrative Law Judge Order  
6. 06001 Serious 29400015 F01 05/02/2022 $7,200 $18,000 $0 05/10/2022 O - Administrative Law Judge Order  

Investigation Summary

Investigation Nr: 141557.015
Event: 11/26/2021
Employee is killed from arc flash

At 11:15 a.m. on November 26, 2021, Employee #1 was repairing a Power Corp Type PIF Load Break Interrupter Switch (employer's designation: disconnect switch 103 in 13.8kV Switchgear #1) located in the 13.8kV Switchgear Room that serves Stand 5 of the Pickle Line Tandem Cold Mill (PLTCM). A problem with disconnect switch 103 was reported when it was closed on November 21, 2021 to provide power to Stand 5 of the PLTCM during start up preparations for the week's production run. A metallic noise, indicating loose parts inside the switch, was heard by the electrician who closed the switch. An entry was made in the computer log of the PLTCM, documenting the mechanical issue, and Employee #1, the Field Service Electrical and Crane Crew Supervisor - Reliability Division, was notified. At 11:15am on November 26, 2021, the smoke alarm actuated in the PLTCM area and the employer's on-site emergency personnel responded to investigate. Upon entering the 13.8kV Switchgear Room, they observed smoke in the room and found Employee #1 on the floor in front of Section 103 of 13.8kV Switchgear #1. His clothing was on fire, and he was suffering from burns and other trauma resulting from an arc flash inside the switchgear cubical. Employee #1 had apparently reached into the enclosure and contacted the live line-side terminals of the switch resulting in an arc flash that resulted in burns and other trauma. He died on November 29, 2021. Employee #1 was not wearing the proper PPE for work on live electrical equipment. Employee#1 was working alone, without an observer or standby person present. The required steps for deenergizing and grounding the equipment for employee protection, when working in high voltage equipment, had not been performed.

Keywords: Burn, Circuit Breaker, Electric Arc, Electric Arc Flash, Electric Switch, Equipment Grounding, High Voltage, Lockout, Lockout/Tagout, Machine Guarding, Protective Clothing, Protective Grounding, Work Rules

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 1566326.015 57 M Fatality Supervisors; electricians & power transm. install.
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