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Inspection Detail

Inspection: 125951731 - Melmat Inc

Inspection Information - Office: Santa Ana District Office

 

Inspection Nr: 125951731
Report ID: 0950631
Date Opened: 01/29/2007

Site Address:
Melmat Inc
5333 Industrial Drive
Huntington Beach, CA 92649

Mailing Address:
, , 00000

Union Status: NonUnion

SIC:3089

NAICS: 326199/All Other Plastics Product Manufacturing


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 02/02/2007

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 02/15/2012


Related Activity
Type Activity Nr Safety Health
Accident 102479631
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 1 1 2
Current Violations 1 1 2
Initial Penalty $18,900 $0 $0 $75 $0 $18,975
Current Penalty $15,750 $0 $0 $75 $0 $15,825
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Other 3314 G 02/02/2007 02/12/2007 $75 $75 $0 02/16/2007 J - ALJ Decision  
2. 02001 Serious 4186 B 02/02/2007 02/12/2007 $15,750 $18,900 $0 02/16/2007 J - ALJ Decision  

Investigation Summary

Investigation Nr: 201148343
Event: 08/03/2006
Employee Amputates Fingers in Plastic Diecutting Machine

At 11:20 a.m. on August 3, 2006, Employee #1 was working as a machine operator for a manufacturer and distributor of plastic containers. He had been sent to this job through an employment agency as a full-time temporary employee. He was assigned to operate a Model Number PFD 80 Pioneer flatbed diecutter, with Serial Number 01298, and a manufacturing date of December 21, 1999, to cut and score corrugated plastic. During the machine's operation, a cutting die was placed on top of table belts in the diecutter, and the corrugated plastic material being cut and perforated was put on top of the die. When the table's start button was depressed, the table belts moved the die and corrugated plastic sheet through the machine. The applied force of the two rollers cuts and perforates the material. As the die was moving on the drive belts toward the rollers, Employee #1 was trying to position and hold the plastic sheet with his right hand so that it would not move off the die. His right hand was pinned between the top roller and the die. He sustained crushing injuries and the amputation of the index and middle fingers on his right hand. He later sustained the amputation of his ring finger as well. Employee#1 was transported to Western Medical Center, Santa Ana, CA, for surgery. He was hospitalized.

Keywords: DIE, AMPUTATED, DIE CUTTING PRESS, MACHINE OPERATOR, ROLLER--MACH/PART, CAUGHT BETWEEN, POINT OF OPERATION, PLASTIC MFG, NIP POINT, CONVEYOR BELT

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 125951731 Hospitalized injury Amputation Metal plating machine operators
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