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Inspection Detail

Inspection: 125267070 - Carroll'S Foods, Inc.

Inspection Information - Office: Nc Department Of Labor - Raleigh

 

Inspection Nr: 125267070
Report ID: 0453710
Date Opened: 02/09/1996

Site Address:
Carroll'S Foods, Inc.
Hwy. 24 W
Warsaw, NC 28398

Mailing Address:
Post Offce Box 856, Warsaw, NC 28398

Union Status: NonUnion

SIC:2048

NAICS: 0 


Inspection Type: Accident

Scope: Complete

Advanced Notice: N

Ownership: Private

Safety/Health: Safety

Close Conference: 03/29/1996

Planning Guide: Safety-Manufacturing

Emphasis:

Case Closed: 01/05/2011


Related Activity
Type Activity Nr Safety Health
Accident 362712465
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 26 1 35 62
Current Violations 25 33 58
Initial Penalty $113,500 $70,000 $0 $0 $0 $183,500
Current Penalty $108,500 $0 $0 $0 $0 $108,500
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001 Serious 19100272 I02 II 05/31/1996 06/06/1996 $7,000 $70,000 $0 I - Informal Settlement  
2. 02001 Serious 95012901 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
3. 02002 Serious 19100023 A02 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
4. 02003A Serious 19100023 A08 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
5. 02003B Serious 19100023 A09 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
6. 02004 Serious 19100023 B03 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
7. 02005 Serious 19100023 C01 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
8. 02006 Serious 19100023 C02 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
9. 02007A Serious 19100027 C04 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
10. 02007B Serious 19100027 D03 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
11. 02008A Serious 19100132 A 05/31/1996 06/06/1996 $5,000 $5,000 $0 I - Informal Settlement  
12. 02008B Serious 19100133 A01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
13. 02008C Serious 19100132 F01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
14. 02009A Other 19100132 D01 05/31/1996 06/06/1996 $0 $5,000 $0 I - Informal Settlement  
15. 02009B Other 19100132 D02 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
16. 02010 Serious 19100178 P01 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
17. 02011 Serious 19100212 A01 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
18. 02012 Serious 19100219 C02 I 05/31/1996 06/06/1996 $1,500 $1,500 $0 I - Informal Settlement  
19. 02013 Serious 19100219 E03 I 05/31/1996 06/06/1996 $5,000 $5,000 $0 I - Informal Settlement  
20. 02014 Serious 19100219 F03 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
21. 02015 Serious 19100242 B 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
22. 02016 Serious 19100243 C03 05/31/1996 06/06/1996 $1,500 $1,500 $0 I - Informal Settlement  
23. 02017 Serious 19100272 E01 II 05/31/1996 06/06/1996 $0 $7,000 $0 I - Informal Settlement Citation has been deleted.
24. 02018A Serious 19100272 F01 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
25. 02018B Serious 19100272 E01 I 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
26. 02018C Serious 19100272 H01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
27. 02019 Serious 19100272 L04 05/31/1996 06/06/1996 $2,500 $2,500 $0 I - Informal Settlement  
28. 02020 Serious 19100304 F04 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
29. 02021 Serious 19100305 B01 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
30. 02022 Serious 19100305 D 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
31. 02023 Serious 19100305 E01 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
32. 02024 Serious 19100305 G02 III 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
33. 02025 Serious 19100307 B 05/31/1996 06/06/1996 $7,000 $7,000 $0 I - Informal Settlement  
34. 02026 Serious 19100307 C 05/31/1996 06/06/1996 $3,500 $3,500 $0 I - Informal Settlement  
35. 03001 Other 7F0102 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
36. 03002 Other 19100022 D01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
37. 03003 Other 19100023 A09 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
38. 03004 Other 19100023 C01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
39. 03005 Other 19100023 D01 III 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
40. 03006 Other 19100023 E01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
41. 03007 Other 19100023 E04 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
42. 03008 Other 19100027 B01 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
43. 03009 Other 19100038 A02 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
44. 03010 Other 19100038 A03 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
45. 03011 Other 19100038 A05 I 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement Citation has been deleted.
46. 03012A Other 19100038 A05 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
47. 03012B Other 19100038 A05 III 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
48. 03013 Other 19100141 G04 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
49. 03014 Other 19100145 F03 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
50. 03015 Other 19100157 C01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
51. 03016 Other 19100157 E03 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
52. 03017 Other 19100157 G01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement Citation has been deleted.
53. 03018 Other 19100184 E03 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
54. 03019 Other 19100184 E04 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement Citation has been deleted.
55. 03020 Other 19100184 F05 I 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
56. 03021 Other 19100212 B 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
57. 03022 Other 19100242 A 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
58. 03023 Other 19100252 B02 III 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
59. 03024 Other 19100253 B04 III 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
60. 03025 Other 19100253 B02 IV 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
61. 03026 Other 19100272 L03 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
62. 03027 Other 19100305 B02 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
63. 03028 Other 19100305 G01 III 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
64. 03029 Other 19100305 G02 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
65. 03030 Other 19100334 A02 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
66. 03031 Other 19101200 E01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
67. 03032 Other 19101200 F05 I 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
68. 03033 Other 19101200 F05 II 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
69. 03034 Other 19101200 G01 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  
70. 03035 Other 19101200 H 05/31/1996 06/06/1996 $0 $0 $0 I - Informal Settlement  

Investigation Summary

Investigation Nr: 14256317
Event: 02/08/1996
Four employees injured in grain mill explosion

On February 8, 1996, Employees #1 through #4 were performing their normal duties. Employee #1 was the mill manager. Employee #2's truck was being loaded with grain, and Employee #3 was delivering raw grain. These three employees were on the ground floor of the south mill. Employee #4, an operator, was in the personnel elevator between the third and fourth floor. At 6:18 p.m., an explosion occurred on the second floor of the south mill. The ignition source was not identified, but the explosion was apparently caused by ignited material from an improperly installed and maintained #6 fuel oil boiler smoke stack. The ignited material traveled through the south mill grain-receiving bay with the wind, igniting suspended-in-air combustible grain dust. The fireball entered the south mill at or near the #1 cooler on the second floor. Employees were hospitalized with burns.

Keywords: BURN, INADEQUATE MAINT, GRAIN, WORK RULES, FIRE, EXPLOSION, COMBUSTIBLE DUST, GRAIN DUST, MILL--PLANT

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 125267070 Hospitalized injury Burn/Scald(Heat) Truck drivers, heavy
2 125267070 Hospitalized injury Burn/Scald(Heat) Managers and administrators, n.e.c
3 125267070 Hospitalized injury Burn/Scald(Heat) Truck drivers, heavy
4 125267070 Non Hospitalized injury Other Mixing and blending machine operators
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