Inspection Detail
Inspection: 125267070 - Carroll'S Foods, Inc.
Inspection Information - Office: Nc Department Of Labor - Raleigh
Site Address:
Carroll'S Foods, Inc.
Hwy. 24 W
Warsaw, NC 28398
Mailing Address:
Post Offce Box 856, Warsaw, NC 28398
Union Status: NonUnion
SIC:2048
NAICS: 0
Inspection Type: Accident
Scope: Complete
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 03/29/1996
Planning Guide: Safety-Manufacturing
Emphasis:
Case Closed: 01/05/2011
Type | Activity Nr | Safety | Health |
---|---|---|---|
Accident | 362712465 |
Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
---|---|---|---|---|---|---|
Initial Violations | 26 | 1 | 35 | 62 | ||
Current Violations | 25 | 33 | 58 | |||
Initial Penalty | $113,500 | $70,000 | $0 | $0 | $0 | $183,500 |
Current Penalty | $108,500 | $0 | $0 | $0 | $0 | $108,500 |
FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
# | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
---|---|---|---|---|---|---|---|---|---|---|---|
1. | 01001 | Serious | 19100272 I02 II | 05/31/1996 | 06/06/1996 | $7,000 | $70,000 | $0 | I - Informal Settlement | ||
2. | 02001 | Serious | 95012901 | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
3. | 02002 | Serious | 19100023 A02 | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
4. | 02003A | Serious | 19100023 A08 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
5. | 02003B | Serious | 19100023 A09 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
6. | 02004 | Serious | 19100023 B03 | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
7. | 02005 | Serious | 19100023 C01 | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
8. | 02006 | Serious | 19100023 C02 | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
9. | 02007A | Serious | 19100027 C04 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
10. | 02007B | Serious | 19100027 D03 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
11. | 02008A | Serious | 19100132 A | 05/31/1996 | 06/06/1996 | $5,000 | $5,000 | $0 | I - Informal Settlement | ||
12. | 02008B | Serious | 19100133 A01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
13. | 02008C | Serious | 19100132 F01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
14. | 02009A | Other | 19100132 D01 | 05/31/1996 | 06/06/1996 | $0 | $5,000 | $0 | I - Informal Settlement | ||
15. | 02009B | Other | 19100132 D02 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
16. | 02010 | Serious | 19100178 P01 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
17. | 02011 | Serious | 19100212 A01 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
18. | 02012 | Serious | 19100219 C02 I | 05/31/1996 | 06/06/1996 | $1,500 | $1,500 | $0 | I - Informal Settlement | ||
19. | 02013 | Serious | 19100219 E03 I | 05/31/1996 | 06/06/1996 | $5,000 | $5,000 | $0 | I - Informal Settlement | ||
20. | 02014 | Serious | 19100219 F03 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
21. | 02015 | Serious | 19100242 B | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
22. | 02016 | Serious | 19100243 C03 | 05/31/1996 | 06/06/1996 | $1,500 | $1,500 | $0 | I - Informal Settlement | ||
23. | 02017 | Serious | 19100272 E01 II | 05/31/1996 | 06/06/1996 | $0 | $7,000 | $0 | I - Informal Settlement | Citation has been deleted. | |
24. | 02018A | Serious | 19100272 F01 | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
25. | 02018B | Serious | 19100272 E01 I | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
26. | 02018C | Serious | 19100272 H01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
27. | 02019 | Serious | 19100272 L04 | 05/31/1996 | 06/06/1996 | $2,500 | $2,500 | $0 | I - Informal Settlement | ||
28. | 02020 | Serious | 19100304 F04 | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
29. | 02021 | Serious | 19100305 B01 | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
30. | 02022 | Serious | 19100305 D | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
31. | 02023 | Serious | 19100305 E01 | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
32. | 02024 | Serious | 19100305 G02 III | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
33. | 02025 | Serious | 19100307 B | 05/31/1996 | 06/06/1996 | $7,000 | $7,000 | $0 | I - Informal Settlement | ||
34. | 02026 | Serious | 19100307 C | 05/31/1996 | 06/06/1996 | $3,500 | $3,500 | $0 | I - Informal Settlement | ||
35. | 03001 | Other | 7F0102 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
36. | 03002 | Other | 19100022 D01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
37. | 03003 | Other | 19100023 A09 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
38. | 03004 | Other | 19100023 C01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
39. | 03005 | Other | 19100023 D01 III | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
40. | 03006 | Other | 19100023 E01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
41. | 03007 | Other | 19100023 E04 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
42. | 03008 | Other | 19100027 B01 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
43. | 03009 | Other | 19100038 A02 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
44. | 03010 | Other | 19100038 A03 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
45. | 03011 | Other | 19100038 A05 I | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | Citation has been deleted. | |
46. | 03012A | Other | 19100038 A05 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
47. | 03012B | Other | 19100038 A05 III | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
48. | 03013 | Other | 19100141 G04 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
49. | 03014 | Other | 19100145 F03 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
50. | 03015 | Other | 19100157 C01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
51. | 03016 | Other | 19100157 E03 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
52. | 03017 | Other | 19100157 G01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | Citation has been deleted. | |
53. | 03018 | Other | 19100184 E03 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
54. | 03019 | Other | 19100184 E04 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | Citation has been deleted. | |
55. | 03020 | Other | 19100184 F05 I | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
56. | 03021 | Other | 19100212 B | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
57. | 03022 | Other | 19100242 A | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
58. | 03023 | Other | 19100252 B02 III | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
59. | 03024 | Other | 19100253 B04 III | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
60. | 03025 | Other | 19100253 B02 IV | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
61. | 03026 | Other | 19100272 L03 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
62. | 03027 | Other | 19100305 B02 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
63. | 03028 | Other | 19100305 G01 III | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
64. | 03029 | Other | 19100305 G02 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
65. | 03030 | Other | 19100334 A02 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
66. | 03031 | Other | 19101200 E01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
67. | 03032 | Other | 19101200 F05 I | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
68. | 03033 | Other | 19101200 F05 II | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
69. | 03034 | Other | 19101200 G01 | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement | ||
70. | 03035 | Other | 19101200 H | 05/31/1996 | 06/06/1996 | $0 | $0 | $0 | I - Informal Settlement |
Investigation Summary
On February 8, 1996, Employees #1 through #4 were performing their normal duties. Employee #1 was the mill manager. Employee #2's truck was being loaded with grain, and Employee #3 was delivering raw grain. These three employees were on the ground floor of the south mill. Employee #4, an operator, was in the personnel elevator between the third and fourth floor. At 6:18 p.m., an explosion occurred on the second floor of the south mill. The ignition source was not identified, but the explosion was apparently caused by ignited material from an improperly installed and maintained #6 fuel oil boiler smoke stack. The ignited material traveled through the south mill grain-receiving bay with the wind, igniting suspended-in-air combustible grain dust. The fireball entered the south mill at or near the #1 cooler on the second floor. Employees were hospitalized with burns.
Keywords: BURN, INADEQUATE MAINT, GRAIN, WORK RULES, FIRE, EXPLOSION, COMBUSTIBLE DUST, GRAIN DUST, MILL--PLANT
# | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
---|---|---|---|---|---|---|
1 | 125267070 | Hospitalized injury | Burn/Scald(Heat) | Truck drivers, heavy | ||
2 | 125267070 | Hospitalized injury | Burn/Scald(Heat) | Managers and administrators, n.e.c | ||
3 | 125267070 | Hospitalized injury | Burn/Scald(Heat) | Truck drivers, heavy | ||
4 | 125267070 | Non Hospitalized injury | Other | Mixing and blending machine operators |