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Inspection Detail

Inspection: 122193212 - Maytag, Galesburg Refrigeration Products

Inspection Information - Office: Peoria Area Office

 

Inspection Nr: 122193212
Report ID: 0524500
Date Opened: 05/04/1995

Site Address:
Maytag, Galesburg Refrigeration Products
1801 Monmouth Blvd
Galesburg, IL 61401

Mailing Address:
1801 Monmouth Blvd, P.O. Box 1900, Galesburg, IL 61401

Union Status: Union

SIC:3632

NAICS: 0 


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Health

Close Conference: 05/04/1995

Emphasis:

Case Closed: 08/07/1995


Related Activity
Type Activity Nr Safety Health
Accident 360403935
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 3 1 4
Current Violations 1 2 3
Initial Penalty $7,650 $0 $0 $0 $0 $7,650
Current Penalty $2,000 $0 $0 $0 $0 $2,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citaton Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001A Other 19100132 D02 05/12/1995 06/14/1995 $0 $2,975 $0 I - Informal Settlement  
2. 01001B Other 19100132 F04 05/12/1995 06/14/1995 $0 $0 $0 I - Informal Settlement  
3. 01002 Serious 19100147 C04 II 05/12/1995 05/22/1995 $0 $1,700 $0 I - Informal Settlement Citation has been deleted.
4. 01003 Serious 19101200 H02 II 05/12/1995 05/30/1995 $2,000 $2,975 $0 I - Informal Settlement  
5. 02001 Other 19100146 C02 05/12/1995 05/17/1995 $0 $0 $0 I - Informal Settlement  

Investigation Summary

Investigation Nr: 14521991
Event: 05/03/1995
Employees overexposed to chemical vapors

Employees #1, #2 and #3 were working in Department 501. Employees #1 and #2 were cleaning the ion deionizer. The deionizer is an approximately 100 gallon composite tank housing an ion exchange resin. The top valve on the tank was removed and the resin was being recharged. One employee added ten gallons of sodium hypochlorite to the ion exchange resin. He then stuck a metal wand approximately seven feet long into the bottom of the tank. The employee used the compressed air wand (approximately 85 psi) to stir up the resin. When the compressed air was shot into the tank, the material in the tank spouted out of the top and the employees were exposed to acidic vapors. They suffered from extreme coughing, burning sensations, chest tightness, and other related symptoms. Employees #1 through #3 were sent to the hospital and received oxygen. Employee #1 was kept overnight for observation.

Keywords: RESPIRATORY, SODIUM HYPOCHLORITE, WORK RULES, CLEANING, COMPRESSED AIR, INHALATION, CHEMICAL VAPOR, OVEREXPOSURE, ACCIDENTAL DISCHARGE, COUGH

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 122193212 Non Hospitalized injury Burn(Chemical) Supervisors; handlers,equip-cleaners,laborers nec
2 122193212 Hospitalized injury Burn(Chemical) Washing, cleaning and pickling machine operators
3 122193212 Non Hospitalized injury Burn(Chemical) Washing, cleaning and pickling machine operators
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