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Inspection Detail

Inspection: 116049685 - Chevron Usa, Inc.

Inspection Information - Office: Osha Philadelphia Area Office

 

Inspection Nr: 116049685
Report ID: 0317000
Date Opened: 04/17/1992

Site Address:
Chevron Usa, Inc.
30th And Penrose Avenue
Philadelphia, PA 19101

Mailing Address:
P.O. Box 7408, Philadelphia, PA 19101

Union Status: NonUnion

SIC:2911

NAICS: 0 


Inspection Type: Accident

Scope: Partial

Advanced Notice: N

Ownership: Private

Safety/Health: Health

Close Conference: 09/11/1992

Emphasis:

Case Closed: 01/26/1993


Related Activity
Type Activity Nr Safety Health
Accident 360873079
Violation Summary
Violations/Penalties Serious Willful Repeat Other Unclass Total
Initial Violations 3 1 4
Current Violations 2 2
Initial Penalty $15,000 $0 $0 $2,000 $0 $17,000
Current Penalty $0 $0 $0 $3,000 $0 $3,000
FTA Penalty $0 $0 $0 $0 $0 $0

Violation Items
# Citation ID Citation Type Standard Cited Issuance Date Abatement Due Date Current Penalty Initial Penalty FTA Penalty Contest Latest Event Note
1. 01001A Other 19100120 Q06 IIA 10/09/1992 11/25/1992 $1,000 $2,000 $0 I - Informal Settlement  
2. 01001B Other 19100120 Q06 IIB 10/09/1992 11/25/1992 $0 $0 $0 I - Informal Settlement  
3. 01002 Serious 19100180 H03 V 10/09/1992 10/14/1992 $5,000 $5,000 $0 I - Informal Settlement Citation has been deleted.
4. 01003A Other 19260020 B02 10/09/1992 10/14/1992 $2,000 $5,000 $0 I - Informal Settlement  
5. 01003B Other 19260850 E 10/09/1992 10/14/1992 $0 $0 $0 I - Informal Settlement  
6. 01004 Serious 19261051 A03 10/09/1992 10/14/1992 $5,000 $5,000 $0 I - Informal Settlement Citation has been deleted.

Investigation Summary

Investigation Nr: 14314793
Event: 04/16/1992
Employees hospitalized after exposure to acid vapor

Employees #1 through #6 were assigned to disassemble and remove a 20 foot tall vessel (acid re-run column) with a truck crane; the top and bottom sections of the vessel were connected by a flange in the middle. The employees were positioned on a catwalk at the top of the vessel while the top section was lifted by the crane. The vessel had contained hydrofluoric acid but was believed to have been decontaminated through a multi-step flushing procedure before the demolition work was initiated. As the crane lifted the top section of the vessel, however, a hydrofluoric acid vapor cloud (10 to 15 feet in diameter) formed and trapped the employees at the top of the vessel. Employees #1 through #6 were hospitalized for treatment of irritation-related symptoms. A company accident investigation determined that the cause of the accident was inadequate decontamination due to clogged drain lines inside the vessel, which rendered the flushing procedure ineffective.

Keywords: TOXIC FUMES, HYDROFLUORIC ACID, ACCIDENTAL DISCHARGE, DEMOLITION, WORK RULES, CLOGGED, OVEREXPOSURE, CONSTRUCTION

Investigated Inspection
# Inspection Age Sex Degree of Injury Nature of Injury Occupation
1 116049685 Hospitalized injury Other Occupation not reported
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