Inspection Detail
Inspection: 115059982 - Bpi (Beef Products Inc.)
Inspection Information - Office: Iowa 0751910
Site Address:
Bpi (Beef Products Inc.)
501 North Elk Run
Waterloo, IA 50704
Mailing Address:
, , 00000
Union Status: NonUnion
SIC:2011
NAICS: 0
Inspection Type: Accident
Scope: Partial
Advanced Notice: N
Ownership: Private
Safety/Health: Health
Close Conference: 01/13/1995
Emphasis:
Case Closed: 02/23/1996
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 360203749 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 1 | 1 | 2 | |||
| Current Violations | 2 | 2 | ||||
| Initial Penalty | $1,943 | $0 | $0 | $0 | $0 | $1,943 |
| Current Penalty | $0 | $0 | $0 | $1,900 | $0 | $1,900 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001A | Other | 19100120 Q02 I | 02/10/1995 | 03/30/1995 | $1,900 | $1,943 | $0 | I - Informal Settlement | ||
| 2. | 01001B | Other | 19100120 Q02 III | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 3. | 01001C | Other | 19100120 Q02 IV | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 4. | 01001D | Other | 19100120 Q02 VII | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 5. | 01001E | Other | 19100120 Q02 IX | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 6. | 01001F | Other | 19100120 Q02 X | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 7. | 01001G | Other | 19100120 Q02 XI | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 8. | 01001H | Other | 19100134 E01 | 02/10/1995 | 04/15/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 9. | 01001I | Other | 19100134 E02 | 02/10/1995 | 04/15/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 10. | 01001J | Other | 19100134 E03 | 02/10/1995 | 04/15/1995 | $0 | $0 | $0 | I - Informal Settlement | ||
| 11. | 02001 | Other | 19101030 C01 IIA | 02/10/1995 | 03/30/1995 | $0 | $0 | $0 | - |
Investigation Summary
At approximately 9:45 a.m., the scrape surface heat exchangers developed a leak at a seal in the ammonia lines. The employer shut off the valve within a few minutes and used detector tubes to check ammonia levels. The highest level found was 30 ppm. Employee #1 worked 30 ft directly west of the leak and Employees #2 and #3 worked 40 to 50 ft northwest of the leak. From the time the leak occurred until the employees were taken to the hospital, the employees continued to work, periodically going to a dock area on the other side of the wall where Employees #2 and #3 worked to get fresh air. The workplace was never officially evacuated. Employees #1, #2, and #3 complained of shortness of breath, burning mucous membranes, and chest tightness. The employees went to the nurse's station and subsequently to the hospital, somewhere between 11:00 a.m. and 12:00 noon.
Keywords: LEAK, AMMONIA, WORK RULES, INHALATION, AIR CONTAMINATION, VALVE
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 115059982 | Hospitalized injury | Burn(Chemical) | Supervisors; handlers,equip-cleaners,laborers nec | ||
| 2 | 115059982 | Hospitalized injury | Burn(Chemical) | Supervisors; handlers,equip-cleaners,laborers nec | ||
| 3 | 115059982 | Hospitalized injury | Burn(Chemical) | Supervisors; handlers,equip-cleaners,laborers nec |
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