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Inspection Detail
Inspection: 103132965 - Dayton-Walther Corporation/Moraine Div.
Inspection Information - Office: Cincinnati Area Office
Site Address:
Dayton-Walther Corporation/Moraine Div.
2490 Arbor
Moraine City, OH 45439
Mailing Address:
, , 00000
Union Status: Union
SIC:3714
NAICS: 0
Inspection Type: Accident
Scope: Complete
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 06/01/1989
Planning Guide: Safety-Manufacturing
Emphasis:
Case Closed: 11/09/1992
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 360648158 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 20 | 2 | 2 | 24 | ||
| Current Violations | 20 | 2 | 22 | |||
| Initial Penalty | $18,300 | $14,000 | $0 | $0 | $0 | $32,300 |
| Current Penalty | $16,700 | $0 | $0 | $0 | $0 | $16,700 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 19100067 C02 V | 06/28/1989 | 07/12/1989 | $400 | $700 | $0 | I - Informal Settlement | ||
| 2. | 01002 | Serious | 19100106 E02 IVD | 06/28/1989 | 07/12/1989 | $300 | $600 | $0 | I - Informal Settlement | ||
| 3. | 01003 | Serious | 19100107 C06 | 06/28/1989 | 07/28/1989 | $400 | $600 | $0 | I - Informal Settlement | ||
| 4. | 01004 | Serious | 19100219 E03 I | 06/28/1989 | 07/12/1989 | $500 | $600 | $0 | I - Informal Settlement | ||
| 5. | 01005 | Serious | 19101200 F04 II | 06/28/1989 | 07/12/1989 | $200 | $900 | $0 | I - Informal Settlement | ||
| 6. | 01006 | Serious | 19101200 H02 I | 06/28/1989 | 09/15/1989 | $900 | $900 | $0 | I - Informal Settlement | ||
| 7. | 02001 | Willful | 5A0001 | 06/28/1989 | 07/10/1989 | $7,000 | $7,000 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 8. | 02002 | Willful | 19100212 A01 | 06/28/1989 | 07/12/1989 | $7,000 | $7,000 | $0 | I - Informal Settlement | Citation has been deleted. | |
| 9. | 03001 | Other | 19100022 A01 | 06/28/1989 | 07/12/1989 | $0 | $0 | $0 | I - Informal Settlement | ||
| 10. | 03002 | Other | 19101200 E01 I | 06/28/1989 | 09/15/1989 | $0 | $0 | $0 | I - Informal Settlement | ||
| 11. | 04001 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 12. | 04002 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 13. | 04003 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 14. | 04004 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 15. | 04005 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 16. | 04006 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 17. | 04007 | Serious | 5A0001 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 18. | 04008 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 19. | 04009 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 20. | 04010 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 21. | 04011 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 22. | 04012 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 23. | 04013 | Serious | 19100212 A01 | 06/28/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement | ||
| 24. | 04014 | Serious | 19100212 A01 | 07/20/1989 | 07/23/1989 | $1,000 | $1,000 | $0 | I - Informal Settlement |
Investigation Summary
Employee #1 was working with an industrial robot that takes parts from a conveyor, feeds them into a machining operation; takes the parts and inserts them into a multi-spindle drill press; and then puts them on a spray painting turntable for rust-proofing. Employee #1 had apparently replaced a drill bit and returned to production but, because the parts didn't properly contact locator switches on the drill, the robot stopped. (This was a common problem.) Employee #1 apparently then reentered the robot area without locking out or hitting the "system stop" button or pushing the "hold" button. The "system stop" button can be hit earlier in the cycle before hitting "hold," and was found to override the "hold." Apparently Employee #1 pushed the parts against the locator switches that automatically activated the robot and the robot inadvertently crushed Employee #1 against the drill press. Employee #1 died. The original interlocked gate guards had been damaged over time, removed, and not replaced.
Keywords: ROBOT, STOP SWITCH, INADEQUATE MAINT, WORK RULES, LOCKOUT, CRUSHED, UNGUARDED, MACHINE--MISC
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 103132965 | Fatality | Other | Occupation not reported |