Inspection Detail
Inspection: 100827583 - Deral Knight Operating
Inspection Information - Office: Corpus Christi Area Office
Site Address:
Deral Knight Operating
R.R. Dean Processing Plant,County Rd 93
Agua Dulce, TX 78330
Mailing Address:
P. O. Box 157, Jourdanton, TX 78026
Union Status: NonUnion
SIC:1795
NAICS: 0
Inspection Type: Accident
Scope: Complete
Advanced Notice: N
Ownership: Private
Safety/Health: Safety
Close Conference: 08/26/1988
Planning Guide: Safety-Construction
Emphasis:
Case Closed: 11/01/1991
| Type | Activity Nr | Safety | Health |
|---|---|---|---|
| Accident | 360692461 |
| Violations/Penalties | Serious | Willful | Repeat | Other | Unclass | Total |
|---|---|---|---|---|---|---|
| Initial Violations | 12 | 2 | 4 | 18 | ||
| Current Violations | 12 | 2 | 4 | 18 | ||
| Initial Penalty | $5,720 | $18,000 | $0 | $0 | $0 | $23,720 |
| Current Penalty | $4,070 | $9,000 | $0 | $0 | $0 | $13,070 |
| FTA Penalty | $0 | $0 | $0 | $0 | $0 | $0 |
| # | Citation ID | Citaton Type | Standard Cited | Issuance Date | Abatement Due Date | Current Penalty | Initial Penalty | FTA Penalty | Contest | Latest Event | Note |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1. | 01001 | Serious | 19260020 B01 | 01/20/1989 | 02/03/1989 | $180 | $360 | $0 | I - Informal Settlement | ||
| 2. | 01002 | Serious | 19260020 B02 | 01/20/1989 | 02/03/1989 | $180 | $360 | $0 | I - Informal Settlement | ||
| 3. | 01003 | Serious | 19260020 B04 | 01/20/1989 | 01/30/1989 | $320 | $640 | $0 | I - Informal Settlement | ||
| 4. | 01004 | Serious | 19260021 B02 | 01/20/1989 | 01/30/1989 | $405 | $810 | $0 | I - Informal Settlement | ||
| 5. | 01005 | Serious | 19260058 F02 I | 01/20/1989 | 02/03/1989 | $150 | $300 | $0 | I - Informal Settlement | ||
| 6. | 01006 | Serious | 19260150 A01 | 01/20/1989 | 01/30/1989 | $729 | $810 | $0 | I - Informal Settlement | ||
| 7. | 01007 | Serious | 19260150 C02 II | 01/20/1989 | 01/30/1989 | $576 | $640 | $0 | I - Informal Settlement | ||
| 8. | 01008 | Serious | 19260550 A02 | 01/20/1989 | 02/03/1989 | $270 | $360 | $0 | I - Informal Settlement | ||
| 9. | 01009 | Serious | 19260550 A05 | 01/20/1989 | 02/03/1989 | $360 | $360 | $0 | - | ||
| 10. | 01010 | Serious | 19260550 A06 | 01/20/1989 | 02/03/1989 | $360 | $360 | $0 | - | ||
| 11. | 01011 | Serious | 19260550 A07 II | 01/20/1989 | 02/03/1989 | $360 | $360 | $0 | - | ||
| 12. | 01012 | Serious | 19260550 A07 VI | 01/20/1989 | 02/03/1989 | $180 | $360 | $0 | I - Informal Settlement | ||
| 13. | 02001 | Willful | 19260352 D | 01/20/1989 | 02/03/1989 | $4,500 | $9,000 | $0 | I - Informal Settlement | ||
| 14. | 02002 | Willful | 19260850 E | 01/20/1989 | 01/23/1989 | $4,500 | $9,000 | $0 | I - Informal Settlement | ||
| 15. | 03001 | Other | 19100020 G02 | 01/20/1989 | 02/03/1989 | $0 | $0 | $0 | - | ||
| 16. | 03002 | Other | 19260050 B | 01/20/1989 | 01/30/1989 | $0 | $0 | $0 | - | ||
| 17. | 03003 | Other | 19260050 C | 01/20/1989 | 02/08/1989 | $0 | $0 | $0 | - | ||
| 18. | 03004 | Other | 19260550 A14 I | 01/20/1989 | 02/03/1989 | $0 | $0 | $0 | - |
Investigation Summary
On August 22, 1988, Employees #2 and #3 were using a butane oxygen torch to cut an 11-to-12-ft section of 8-in.-diameter pipe that was located atop a 50-ft-high convection oven. Employee #1 had brought Employees #2 and #3 water and all three were standing atop the oven on a break. Fire had apparently broken out in the pipe during the cutting, and subsequent statements indicated that fire was still burning inside these pipes before the accident. Flames erupted from the opening that had been cut, forcing Employees #1 through #3 to descend by a fixed ladder. Employees #2 and #3 jumped when halfway down because of the flames and heat. They were assisted by Employees #4 and #5, who had been working on the ground in the immediate area. Employees #2 and #3 were hospitalized with burns to their faces, arms, and chests, back bruises, and body contusions. Employees #4 and #5 sustained eye injuries from the heat and were treated the next day at Riverside Hospital in Corpus Christi, TX. Employee #1 started down the ladder and then went back up because of the fire. He became engulfed in the flames, and either fell or jumped from the top. He remained at the base of the ladder and was pronounced dead at the scene by the medical examiner. Causal factors include the presence of diesel vapors in the pipes and above the sludge when Employees #2 and #3 were using the cutting torch. No fire extinguisher or fire watch was on site.
Keywords: BURN, FURNACE, FLAMMABLE VAPORS, FIRE EXTINGUISHER, WORK RULES, FIRE, CONSTRUCTION, TORCH, CUTTING AND BURNING
| # | Inspection | Age | Sex | Degree of Injury | Nature of Injury | Occupation |
|---|---|---|---|---|---|---|
| 1 | 100827583 | Fatality | Heat Exhaustion | Occupation not reported | ||
| 2 | 100827583 | Hospitalized injury | Burn/Scald(Heat) | Occupation not reported | ||
| 3 | 100827583 | Non Hospitalized injury | Burn/Scald(Heat) | Occupation not reported | ||
| 4 | 100827583 | Non Hospitalized injury | Burn/Scald(Heat) | Occupation not reported | ||
| 5 | 100827583 | Hospitalized injury | Burn/Scald(Heat) | Occupation not reported |
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