Violation Detail
Standard Cited: 19100119 F01 I Process safety management of highly hazardous chemicals.
Inspection Nr: 312380512
Citation: 01016A
Citation Type: Serious
Abatement Date: 08/17/2009 X
Initial Penalty: $4,500.00
Current Penalty: $4,500.00
Issuance Date: 08/04/2009
Nr Instances: 12
Nr Exposed: 180
Related Event Code (REC):
Gravity: 10
Report ID: 0627700
Contest Date: 08/24/2009
Final Order:
Emphasis:
Text For Citation: 01 Item/Group: 016A Hazard: REFINERY
29 CFR 1910.119(f)(1)(i): The employer did not develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with process safety information: On or about February 4, 2009, and at times prior thereto, the employer does not develop detailed written operating procedures. These procedures, among others, are deficient: a) In the FCC Unit for Emergency Operating Procedure, Section 1314, D-2 Regenerator Low Temperature. b) In the FCC Unit for Emergency Operating Procedure, Section 1304, Cooling Water Failure. c) In the FCC Unit for Section 1301, General Emergency Shutdown Procedure. d) In the FCC Unit for Section 1303, Loss of Level in F-7 Condensate Tank. e) In the FCC Unit for Section 1302, Loss of Feed. f) In the FCC Unit for Section 1305, 250# Steam Failure. g) In the FCC Unit for Section 1310, Loss of Vacuum on C-11 Surface Condenser. h) In the FCC Unit for Section 1311, Leak in C-01 Flue Gas Cooler Tubes. i) In the FCC Unit for Section 1312, Leak in C-02 Slurry Cooler Tubes. j) In the FCC Unit for Section 1002, Normal Operations, Routine Activities. k) In the CDU, procedures for operations of the blowdown FA-24 Pursuant to 29 CFR 1903.19, within ten (10) days of the date of this citation, the employer must submit documentation showing that it is in compliance with the standard, including describing the steps that it is taking to ensure that operating procedures have sufficient detail and specificity to provide clear operating steps.ing