Violation Detail
Standard Cited: 19100119 D03 I B Process safety management of highly hazardous chemicals.
Inspection Nr: 1155102.015
Citation: 01001
Citation Type: Serious
Abatement Date: 12/23/2016 2
Initial Penalty: $12,471.00
Current Penalty: $12,471.00
Issuance Date: 11/22/2016
Nr Instances: 48
Nr Exposed: 12
Related Event Code (REC):
Gravity: 10
Report ID: 0627100
Contest Date: 11/29/2016
Final Order: 03/15/2018
Emphasis:
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | F: Formal Settlement | 03/15/2018 | $12,471.00 | 12/23/2016 | Serious | |
Penalty | C: Contested | 12/02/2016 | $12,471.00 | 12/23/2016 | Serious | |
Penalty | Z: Issued | 11/22/2016 | $12,471.00 | 12/23/2016 | Serious |
Text For Citation: 01 Item/Group: 001 Hazard:
29 CFR 1910.119(d)(3)(i)(B): The employer's piping and instrument diagrams were not accurate and did not represent equipment that was existing and was part of the process. On June 7, 2016 and at times prior thereto the employer P&IDs for the refrigeration processes at the Tyson Foods facility in Hope, Arkansas were incomplete and/or did not accurately represent the process. a) P&ID HO-13-73-072 is missing critical process information and does not accurately represent the process. b) P&ID HO-13-73-060 does not accurately represent installed equipment. c) P&ID HO-13-73-068 is missing critical process information and drawing continuations. d) P&ID HO-13-73-055 is missing valve identification numbers. e) P&ID HO-13-73-056 is missing drawing continuation identifier. f) P&ID HO-13-73-070 is missing drawing continuations and the relief setting on PSVs. g) P&ID HO-13-73-071 is missing drawing continuations and the relief setting on PSVs. h) P&ID HO-13-73-074 is missing drawing continuations and temperature and pressure limits for vessel. i) P&ID HO-13-73-075 is missing drawing continuations and temperature and pressure limits for vessel. j) P&ID HO-13-73-087 does not accurately represent the process. k) P&ID HO-13-73-089 does not accurately represent the process. l) P&ID HO-13-73-090 is missing valve numbers. m) P&ID HO-13-73-091 shows continuations to/from drawing that does not exist. n) P&ID HO-13-73-092 shows continuations from drawing that does not exist. o) P&ID HO-13-73-096 is missing PSI for equipment and is missing drawing continuation. p) P&ID HO-13-73-097 is missing PSI for equipment and is missing drawing continuation. q) P&ID HO-13-73-098 is missing PSI for equipment and is missing drawing continuations. r) P&ID HO-13-73-099 is missing PSI for equipment and is missing drawing continuations. s) P&ID HO-13-73-100 is missing PSI for equipment and does not show set pressure for PSVs. t) P&ID HO-13-73-101 is missing PSI for equipment and is missing drawing continuations. u) P&ID HO-13-73-069 is missing PSI for equipment and is missing drawing continuations. v) P&ID HO-31-73-017 is missing equipment identification numbers. w) P&ID HO-31-73-018 has continuations to P&ID drawing (XC) that does not exist. x) P&ID HO-13-73-002 has continuations to P&ID drawing that does not exist. y) P&ID HO-13-73-013C is missing identification information for valves, missing piping continuations, conflicts with equipment that is installed in the field, and does not agree with the isometric drawing HO-28-73-024. z) P&ID HO-28-73-067 Rev A (dated 9/12/2014) has valves on two different lines with the same identification number, is missing annotation for drawing continuations. aa) P&ID HO-28-73-068 Rev A (dated 9/12/14) is missing annotation for drawing continuations, has four valves on different lines with the same identification number (658). bb) P&ID HO-28-73-030 has hand-written corrections that have not been incorporated into the system copy of the drawing. cc) P&ID HO-28-73-028 has hand-written corrections that have not been incorporated into the system copy of the drawing. dd) P&ID HO-28-73-031 has hand-written corrections that have not been incorporated into the system copy of the drawing. ee) P&ID HO-28-73-032 has hand-written corrections that have not been incorporated into the system copy of the drawing. ff) P&ID HO-28-73-048 is missing PSI information for equipment. gg) P&ID HO-28-73-075 has eight piping items with the same equipment identification number (641), has valves and instruments with no identification numbers, and is missing equipment PSI. hh) P&ID HO-28-73-051 has drawing continuations to a P&ID drawing that does not exist. ii) P&ID HO-28-73-052 has drawing continuations to a P&ID drawing that does not exist and is missing PSV identification numbers and set pressure. jj) P&ID HO-28-73-053 has drawing continuations to a P&ID drawing that does not exist. kk) P&ID HO-28-73-057 has hand-written corrections that have not been incorporated into the permanent system copy of the drawing. ll) P&ID HO-28-73-058 has handwritten corrections that have not been incorporated into the permanent system copy of the drawing. mm) P&ID HO-28-73-067 (dated 11/05/2012) has two valves on two different lines with the same equipment ID number (280216). nn) P&ID HO-28-73-069 is missing drawing continuations. oo) P&ID HO-28-73-076 has handwritten corrections that have not been incorporated into the permanent system copy of the drawing. pp) Equipment (valves) with the same identification numbers (375 and 376) appear on two different P&IDs (HO-28-73-054 and HO-28-73-055) in piping associated with different equipment. qq) P&ID HO-28-73-068 (dated 11/05/2012) has six valves on different lines with the same identification number (658). rr) P&ID HO-28-73-069 is missing drawing continuations. ss) P&ID HO-28-73-076 has handwritten corrections that have not been incorporated into the permanent system copy of the drawing and valve(s) with no identification number. tt) P&ID HO-28-73-077 (dated 11/05/2012) has eight valves with the same identification number (641) and valve(s) with no identification number. uu) Equipment (valves) with the same identification numbers (792, 799, 803 through 814, and 839 appear on two different P&IDs (HO-28-73-076 and HO-28-73-077) in piping associated with different equipment. vv) P&ID HO-29-73-044 (dated 11/10/2010) is missing set pressure detail for PSV 290000 and PSV 290001.