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Violation Detail

Standard Cited: 19100119 L05 Process safety management of highly hazardous chemicals.

This violation item has been deleted.

Inspection Nr: 908161.015

Citation: 02003

Citation Type: Repeat

Abatement Status: Abatement Completed

Initial Penalty: $38,500.00

Current Penalty: $0.00

Issuance Date: 11/21/2013

Nr Instances: 2

Nr Exposed: 18

Abatement Date: 12/11/2013

Gravity: 10

Report ID: 0626300

Contest Date: 12/10/2013

Final Order: 07/23/2014

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty C: Contested 03/16/2015 $38,500.00 12/11/2013 Repeat  
Penalty F: Formal Settlement 07/23/2014 $0.00 12/11/2013 Repeat  
Penalty Z: Issued 11/21/2013 $38,500.00 12/11/2013 Repeat  

Text For Citation: 02 Item/Group: 003 Hazard:

29 CFR 1910.119(l)(5): If a change covered by 29 CFR 1910.119(l) resulted in a change in the operating procedures or practices required by 29 CFR 1910.119(f), such procedures or practices were not updated accordingly: The employer does not update written procedures or practices to manage changes to high high (HH) alarm temperature setpoints and process high (PH) alarm temperature setpoints for a high temperature separator (HTS), 30-V-1. This violation occurred on or about August 5, 2013 and at times prior thereto in the Naphtha Hydrotreater (unit 30) where employees were exposed to inhalation, fire, and explosion hazards from potential releases of hazardous materials without establishing and implementing written procedures to manage changes to HH alarm temperature setpoints and PH alarm temperature setpoints for the HTS (30-V-1) for the following instances. a. High high and process high alarm temperature setpoints were changed from 500F to 440F and from 500F to 430F respectively. These temperature alarm setpoints are associated with a temperature indicator (30-TI021) which indicates temperature of the stream from a heat exchanger (30-E-1C) to HTS (30-V-1) and is located in a Process & Instrument Diagram (P&ID), DK-30-0-0001H, Rev.7. b. High high and process high alarm temperature setpoints were change from 600F to 440F and from 500F to 430F respectively. These temperature alarm setpoints are associated with a temperature indicator (30-TI035) which indicates temperature of the stream from a heat exchanger (30-E-1A) to HTS (30-V-1) and is located in a P&ID (DK-30-0-0001G, Rev 8). DELEK REFINING, LTD WAS PREVIOUSLY CITED FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD OR ITS EQUIVALENT STANDARD 29 CFR 1910.119(l)(5) WHICH WAS CONTAINED IN OSHA INSPECTION NUMBER 312119340, CITATION NUMBER 1, ITEM NUMBER 14 AND WAS AFFIRMED AS FINAL ORDER ON AUGUST 8, 2012 WITH REPSECT TO A WORKPLACE LOCATED AT 1702 E. COMMERCE STREET, TYLER, TX 75710.

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