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Violation Detail

Standard Cited: 19100147 C04 I The control of hazardous energy (lockout/tagout).

Inspection Nr: 1529075.015

Citation: 02001A

Citation Type: Willful

Abatement Status: Abatement Completed

Initial Penalty: $136,532.00

Current Penalty: $0.00

Issuance Date: 09/27/2021

Nr Instances: 7

Nr Exposed: 21

Abatement Date: 11/15/2021

Gravity: 10

Report ID: 0522300

Contest Date: 10/06/2021

Final Order: 03/27/2023

Related Event Code (REC): C

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty F: Formal Settlement 03/27/2023 $145,027.00 03/27/2024 Willful  
Penalty F: Formal Settlement 03/27/2023 $0.00 11/15/2021 Willful  
Penalty C: Contested 10/06/2021 $136,532.00 11/15/2021 Willful  
Penalty Z: Issued 09/27/2021 $136,532.00 11/15/2021 Willful  

Text For Citation: 02 Item/Group: 001A Hazard:

29 CFR 1910.147(c)(4)(i):Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section: a. The employer is failing to protect operators from pinch point hazards by ensuring employees utilized lockout procedures when performing work such as but not limited to core box prep and core box maintenance activities on the #2 core machine located in the Core Department. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. b. The employer is failing to protect operators from pinch point hazards by ensuring employees utilized lockout procedures when performing work such as but not limited to core box prep and core box maintenance activities on the #3143 core machine located in the Core Department. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. c. The employer is failing to protect operators from pinch point hazards by ensuring operators utilized lockout procedures when working on the Tilt Pour Turntable #2 located in the foundry area. Employees perform mold prep activities, maintenance on the equipment, and unjam stuck parts from the upper die at the robot catching station. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. d. The employer is failing to protect operators from pinch point hazards by ensuring operators utilized lockout procedures when working on the Tilt Pour Turntable #1B located in the foundry area. Employees perform mold prep activities, maintenance on the equipment, and unjam stuck parts from the upper die at the robot catching station. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. e. The employer is failing to protect operators from pinch point hazards by ensuring operators utilized lockout procedures when working on the Tilt Pour Turntable #4A located in the foundry area. Employees perform mold prep activities, maintenance on the equipment, and unjam stuck parts from the upper die at the robot catching station. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. f. The employer is failing to protect operators from pinch point hazards by ensuring operators utilized lockout procedures when working on the Tilt Pour Turntable #5 located in the foundry area. Employees perform mold prep activities, maintenance on the equipment, and unjam stuck parts from the upper die at the robot catching station. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio. g. The employer is failing to protect operators from pinch point hazards by ensuring operators utilized lockout procedures when working on the Tilt Pour Turntable #6 located in the foundry area. Employees perform mold prep activities, maintenance on the equipment, and unjam stuck parts from the upper die at the robot catching station. This was most recently documented on May 6, 2021 at the General Aluminum Mfg. Company facility located in Rootstown Township, Ohio.

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