Accident Report Detail
Accident Summary Nr: 200210755 - One killed, one injured after inhaling hydrogen sulfide
Inspection Nr | Date Opened | SIC | NAICS | Establishment Name |
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303682223 | 11/29/2000 | 1799 | 0 | Berry Contracting Lp Dba Bay Ltd |
Abstract: Employees #1 and #2 , who worked for a nested maintenance contractor, were finishing the turnaround of the sulfur recovery complex at a refinery. They were removing a 14 in. isolation blind from the overhead inlet of a horizontal receiver vessel. The vessel was part of an amine treating unit that had been emptied, steamed out, and drained a few days before. After several attempts, the overhead piping had been replaced and the blinds had been removed and reinstalled. Employees #1 and #2 were working from a scaffold when they were exposed to strong hydrogen sulfide emissions from the vessel. Employee #1 staggered away, but within minutes had lapsed into unconsciousness and died. Employee #2 managed to escape and reach grade level. He was hospitalized for observation and released with no lasting effects. The vessel had accumulated sour gas from a connected overhead gas line, tied into nearby sulfur trains that were operating at relatively low pressure. The source was a single leaking 12 in. gate valve that had been closed and locked out. Employees #1 and #2 were working without respiratory protection or gas detection equipment. The valve inspection program, lockout/tagout program, and respiratory protections were found lacking. At the time of the accident, the foreman was also overseeing other crews at the site.
End Use | Project Type | Project Cost | Stories | Non-building Height | Fatality | ||
---|---|---|---|---|---|---|---|
Refinery | Maintenance or repair | $500,000 to $1,000,000 | X |
Employee # | Inspection Nr | Age | Sex | Degree of Injury | Nature of Injury | Occupation | Construction |
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1 | 303682223 | Fatality | Poisoning(Systemic) | Boilermakers | Distance of Fall: feet Worker Height Above Ground/Floor: feet Cause: Erecting structural steel Fatality Cause: Asphyxiation/inhalation of toxic vapor |
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2 | 303682223 | Hospitalized injury | Poisoning(Systemic) | Boilermakers | Distance of Fall: feet Worker Height Above Ground/Floor: feet Cause: Erecting structural steel Fatality Cause: Asphyxiation/inhalation of toxic vapor |