Accident Report Detail
Accident: 18181586 - Employee Killed When Reactor Vessel Explodes
Accident: 18181586 -- Report ID: 0522500 -- Event Date: 09/10/1997 | |||||||
Inspection | Open Date | SIC | Establishment Name | ||||
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18181586 | 09/10/1997 | 2821 | Georgia-Pacific Resins, Inc. | ||||
On September 10, 1997, Employee #1, a utility operator at Georgia-Pacific Resins, Inc., was making a Novolak resin (batch type 2140) in an 8,000 gallon K-2 reactor vessel. Novolak resin is a thermoplastic phenolic resin used in foundries. Employee #1 had mischarged phenol, formaldehyde, and sulfuric acid to the K-2 reactor vessel while making the Novolak resin. The vessel also had steam on its coils. The mischarge of chemicals caused an uncontrolled phenol-formaldehyde polymerization reaction, resulting in the over-pressurization and failure of the K-2 reactor vessel. Employee #1 was killed and his coworkers in the resin department sustained injuries. | |||||||
Keywords:
reactor, work rules, steam, explosion, chemical reaction, high pressure, formaldehyde, sulfuric acid, pressure release
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Employee # | Inspection | Age | Sex | Degree | Nature | Occupation | |
1 | 18181586 | Fatality | Concussion | Occupation not reported |