Violation Detail
Standard Cited: 19100119 F01 I E Process safety management of highly hazardous chemicals.
Inspection Nr: 1160701.015
Citation: 01003C
Citation Type: Serious
Abatement Date: 01/06/2017 2
Initial Penalty: $0.00
Current Penalty: $0.00
Issuance Date: 11/08/2016
Nr Instances: 1
Nr Exposed: 8
Related Event Code (REC):
Gravity: 5
Report ID: 0420600
Contest Date:
Final Order: 12/06/2016
Emphasis:
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | I: Informal Settlement | 12/06/2016 | $0.00 | 01/06/2017 | Serious | |
Penalty | Z: Issued | 11/08/2016 | $0.00 | 11/29/2016 | Serious |
Text For Citation: 01 Item/Group: 003C Hazard:
29 CFR 1910.119(f)(1)(i)(E): The employer did not develop and implement written operating procedures that provided clear instructions for safely conducting activities involved in each covered process consistent with the process safety information that addressed emergency operations. For the ammonia process, as observed on or about/between 07/07/2016-08/31/2016, the employer's operating procedures for the ammonia processes did not address emergency operations. The operating procedures for the acid plant, neutralizer, and ammonia bottles did not include what steps are to be followed in emergency operations where operating conditions are outside of safe, established limits. a) Emergency operating procedures were not in place to address how to handle deviations in process operating parameters such as, but not limited to, temperature, pressure, flowrate, and pH level. b) Emergency operating procedures were not in place to address how to handle power failures and the resulting startup from power failures.