Text For Citation: 01 Item/Group: 004A Hazard:

29 CFR 1910.119(e)(5): The employer did not assure that PHA recommendations were resolved in a timely manner On or about June 7, 2016 and at times prior thereto, the employer at the Tyson Foods facility in Hope, Arkansas did not assure that PHA recommendations were resolved in a timely manner. From previous process hazard analyses the employer has not resolved these recommendations: a) From the initial process hazard analysis, consider installing ammonia detectors in the processing area b) From the initial process hazard analysis, consider installing ammonia detectors in the ice maker room c) From the initial process hazard analysis, consider installing ammonia detectors in the Holding Freezers d) From the initial process hazard analysis, consider installing ammonia detectors in the Mezzanine area e) From the 2007 revalidation of the process hazard analysis, Item 14.6 from Project 2006 - Make sure the line breaking policy is performed and documented during this project. f) From the 2007 revalidation of the process hazard analysis, Item 6.22 from Project 63199 - Verify during the PSSR that all critical valves are tagged. g) From the 2007 revalidation of the process hazard analysis, Item 14.2 from Project 2006 - Have contractor install spring-loaded ball valve upstream of globe valve at drain location of S&T HTX. h) From the 2007 revalidation of the process hazard analysis, Item 4.22 from Project 51004 - Investigate install a permanent ladder and platform to have access to valves to top of the new recirculator. i) From the 2007 revalidation of the process hazard analysis, Item 6.9 from Project 51004 - Investigate installing protection for the ammonia lines from the spiral freezer to the new recirculator. j) From the 2007 revalidation of the process hazard analysis, Item 6.10 from Project 51004 - Verify that the all new piping installed through the walls need to be sleeved according to Tyson Engineering specifications. k) From the 2007 revalidation of the process hazard analysis, Item 14.11 from Project 51004 - Connect the safeties and operating alarms on the new recirculator to the existing PLC controller. l) From the 2007 revalidation of the process hazard analysis, Item 15.10 from Project 51004 - Verify that there is adequate access to equipment wearing SCBA. m) From the 2007 revalidation of the process hazard analysis, Item 15.11 from Project 51004 - If catwalk is not feasible, install chain wheel assembly on the main suction valves of the new recirculator. n) From the 2007 revalidation of the process hazard analysis, Item 15.14 from Project 51004 - Investigate installing Ammonia detection in the south west Webco unit. o) From the 2007 revalidation of the process hazard analysis, Item 8.7 from Project 54656 - Get with Morris & Associates on recommended spare parts for the new chiller. p) From the 2007 revalidation of the process hazard analysis, Item 5.12a from Project 51159 - Get with Contractor and have them provide the Data/cut sheet on the evaporative unit. q) From the 2007 revalidation of the process hazard analysis, Item 8.5 from Project 51159 - Get with the ASI manufacture and find out what happens to the control valve if the PLC failed or lost power. r) From the 2007 revalidation of the process hazard analysis, Item 6.2 from Project 2006 - Write SOP for this S&T HTX. Provide and document training on the new SOP. s) From the 2007 revalidation of the process hazard analysis, Item 6.3 from Project 2006 - Perform walkthrough the control banks and recheck all the flange connections. t) From the 2007 revalidation of the process hazard analysis, Item 6.6 from Project 2006 - Provide a generic set of Tyson Refrigeration Specs to the installation contractor. u) From the 2007 revalidation of the process hazard analysis, Item 6.8 from Project 2006 - Installation of pipe bollards or equivalent protection in production space. v) From the 2007 revalidation of the process hazard analysis, Item 6.10 from Project 2006 - Verify during PSSR that all piping is properly labeled. w) From the 2007 revalidation of the process hazard analysis, Item 6.11 from Project 2006 - Write into the SOP that any line movement or knocking will be addressed immediately. x) From the 2007 revalidation of the process hazard analysis, Item 6.12 from Project 2006 - Document training of Operators for Valve SOP. y) From the 2007 revalidation of the process hazard analysis, Item 6.22 from Project 2006 - Verify during PSSR that all critical valves are tagged. z) From the 2007 revalidation of the process hazard analysis, Item 8.2 from Project 2006 - During PSSR verify the need for any support of tubing. aa) From the 2007 revalidation of the process hazard analysis, Item 8.3 from Project 2006 - During the PSSR verify the need for any protection of tubing. bb) From the 2007 revalidation of the process hazard analysis, Item 8.4 from Project 2006 - During PSSR verify that dual pressure regulator is functioning correctly. cc) From the 2007 revalidation of the process hazard analysis, Item 8.6 from Project 2006 - Develop PMs for new Instrumentation.