Violation Detail
Standard Cited: 19100119 J04 III Process safety management of highly hazardous chemicals.
This violation item has been deleted.
Inspection Nr: 1194726.015
Citation: 02003A
Citation Type: Repeat
Abatement Date: 06/12/2017
Initial Penalty: $99,594.00
Current Penalty: $0.00
Issuance Date: 05/08/2017
Nr Instances: 10
Nr Exposed: 6
Related Event Code (REC):
Gravity: 5
Report ID: 0216000
Contest Date: 05/25/2017
Final Order: 02/07/2019
Emphasis:
Substance: 0170
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | F: Formal Settlement | 02/07/2019 | $0.00 | 06/12/2017 | Repeat | |
Penalty | C: Contested | 05/31/2017 | $99,594.00 | 06/12/2017 | Repeat | |
Penalty | Z: Issued | 05/08/2017 | $99,594.00 | 06/12/2017 | Repeat |
Text For Citation: 02 Item/Group: 003A Hazard:
29 CFR 1910.119(j)(4)(iii): The frequency of inspections and tests of process equipment was not consistent with applicable manufacturers' recommendations and good engineering practices, and more frequently if determined to be necessary by prior operating experience: a) Engine Room - Pump Recirculator Receiver (PR-1): Pressure relief devices were not visually inspected for corrosion or accumulation of scale and for leaks every six (6) months in accordance with generally accepted good engineering practices such as but not limited to those contained in Section 6.6.3 of IIAR 110 - 1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the employer's mechanical integrity program; on or about 11/14/16. b) Engine Room - High Pressure Thermosyphon Receiver HP-TS1: Pressure relief devices were not visually inspected for corrosion or accumulation of scale and for leaks every six (6) months in accordance with generally accepted good engineering practices such as but not limited to those contained in Section 6.6.3 of IIAR 110 - 1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the employer's mechanical integrity program; or about 11/14/16. c) Anhydrous Ammonia Refrigeration System - Covered Process - High Pressure Thermosyphon Receiver (HP/TS-1) and Pump Recirculator Receiver (PR-1). These vessels were not subject to a detailed examination of their external surfaces every 12 months in accordance with generally accepted good engineering practices such as but not limited to those contained in Section 6.4.3 of IIAR 110 - 1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the employer's mechanical integrity program; on or about 11/14/16. d) Engine Room - Ice Maker 2: Insulated process piping was observed to have corrosion under insulation and was not inspected annually for corrosion under insulation in accordance with generally accepted and good engineering practices such as but not limited to those contained in Section 6.7.2 of IIAR 110 - 1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems; or about 11/14/16. e) Ammonia Refrigeration System - Engine Room: The Manning ECF2 ammonia alarm detection system was not subjected to a response test between calibrations in accordance with the Manning Instruction and Installation Manual for ECF2 Sensor (January 2014 revision); on or about 11/14/16. f) Engine Room: Mycom Compressors RC-5 and RC-6: The low pressure safety device the oil pressure safety device were not tested annually in accordance with recognized and generally accepted good engineering practices such as but not limited to those contained in Section 6.3.3 of IIAR 110-1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the Mycom Instruction Manual for W-Series Reciprocating Compressors (April 2014 revision); on or about 11/14/16. g) Engine Room: Frick Compressors RC-1, RC-2 and RC-6: The low pressure safety device and the oil pressure safety device were not tested annually, in accordance with recognized and generally accepted good engineering practices such as but not limited to those contained in Section 6.3.3 of IIAR 110-1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems; on or about 11/14/16. h) Anhydrous Ammonia Refrigeration System - Covered Process - Compressors RC-1, RC-2, RC-4, RC-5, RC-6: The mechanical condition of the drive was not inspected every three (3) months in accordance with recognized and generally accepted good engineering practices such as but not limited to those contained in Section 6.3.2 of IIAR 110-1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems; on or about 11/14/16. i) Engine Room - Pump Recirculator Vessel (PR-1): The Hansen Level Control Valves were not tested annually in accordance with recognized and generally accepted good engineering practices such as but not limited to those contained in Section 6.6.2 of IIAR 110-1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the employer's mechanical integrity program; on or about 11/14/16. j) Engine Room - Pump Recirculator Vessel (PR-1): Hand valves under PR-1 were not tested every 6 months to ensure they worked properly in accordance with recognized and generally accepted good engineering practices such as but not limited to those contained in Section 6.6.1 of IIAR 110-1993 Startup, Maintenance and Inspection of Ammonia Mechanical Refrigerating Systems and the employer's mechanical integrity program; on or about 11/14/16. REPEAT STATEMENT: Arctic Glacier U.S.A., Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.119(j)(4)(iii), which was contained in OSHA inspection number 623559, citation number 1, item number 11a and was affirmed as a final order on June 28, 2013, with respect to a workplace located at 500 Fenimore Road, Mamaroneck, NY 10543