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Violation Detail
Standard Cited: 19100119 L02 III Process safety management of highly hazardous chemicals.
Inspection Nr: 451379.015
Citation: 01049
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $0.00
Current Penalty: $7,000.00
Issuance Date: 11/26/2012
Nr Instances: 5
Nr Exposed: 160
Abatement Date: 05/12/2014
Gravity: 10
Report ID: 0522500
Contest Date: 12/12/2012
Final Order: 03/10/2014
Related Event Code (REC):
Emphasis:
Substance: 2040
Substance: 2093
Substance: 2590
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | F: Formal Settlement | 03/13/2014 | $7,000.00 | 05/12/2014 | Serious | |
| Penalty | C: Contested | 12/19/2012 | $0.00 | 01/28/2013 | Serious | |
| Penalty | Z: Issued | 11/26/2012 | $0.00 | 01/28/2013 | Serious |
Text For Citation: 01 Item/Group: 049 Hazard:
29 CFR 1910.119(l)(2)(iii): Management of change. The procedures shall assure that the following considerations are addressed prior to any change: Modifications to operating procedures: Modifications to operating procedures were not considered for management of change (MOC) processes that include but are not limited to: a. RFC-11-044, Charge PCL3 from Main Street into 44R, 51R, and 36R did not consider modifications to the 36R reactor process utilizing PCl3, PHOS SOPM 409, 9228 Production in 36 R (PCl3 Process). b. RFC-11-044, Charge PCL3 from Main Street into 44R, 51R, and 36R did not consider modifications to PHOS SOPM 150, General Start Up Procedure. c. RFC-11-044, Charge PCL3 from Main Street into 44R, 51R, and 36R did not consider modifications to PHOS SOPM 152, Power Failure Emergency Shutdown Procedure. d. RFC-11-044, Charge PCL3 from Main Street into 44R, 51R, and 36R did not consider modifications to PHOS SOPM 151, General Shutdown Procedure. e. MOC-12-058, replace 34R off gas demister to 13 column with a spool piece did not consider operating procedures for the 34R reactor process and associated equipment.