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Violation Detail
Standard Cited: 19100119 J04 I Process safety management of highly hazardous chemicals.
Inspection Nr: 451379.015
Citation: 01040
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $7,000.00
Current Penalty: $7,000.00
Issuance Date: 11/26/2012
Nr Instances: 20
Nr Exposed: 160
Abatement Date: 03/31/2015
Gravity: 10
Report ID: 0522500
Contest Date: 12/12/2012
Final Order: 03/10/2014
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | F: Formal Settlement | 03/13/2014 | $7,000.00 | 03/31/2015 | Serious | |
| Penalty | C: Contested | 12/19/2012 | $7,000.00 | 02/27/2013 | Serious | |
| Penalty | Z: Issued | 11/26/2012 | $7,000.00 | 02/27/2013 | Serious |
Text For Citation: 01 Item/Group: 040 Hazard:
29 CFR 1910.119(j)(4)(i): Inspections and tests shall be performed on process equipment: Inspections had not been performed on the following process equipment vessels, including but not limited to: a. E-201 (the 34R condenser). b. E-384 (the 34R alcohol preheater). c. E-375 (the 72R alcohol preheater). d. E-373 (the 72R alcohol condenser). e. E-105 (the 35R primary condenser). f. E-210/new E-099 (review for initial in-service inspection for initial corrosion rates). g. E-208/new E-094 (review for initial in-service inspection for initial corrosion rates). h. An internal inspection had not been performed for the 72R reactor. i. An internal inspection had not been performed for the 75R reactor. j. An internal inspection had not been performed for R-032-01, also known as the 20 reactor (chlorination). k. An internal inspection had not been performed for the 19R reactor. l. An internal inspection had not been performed for the 18R reactor (the 19 reactor scrubber). m. An internal inspection had not been performed for the 41R reactor. n. An internal inspection had not been performed for the 52R reactor. o. An internal inspection had not been performed for the 58R reactor. p. An internal inspection had not been performed for the 133T PCl3 storage tank. Inspections had not been performed on the following process piping, including but not limited to: q. Process piping in building #27 (phosphites). r. Process piping in building #35S (35B). s. Process piping in building #35N (35A). t. Process piping in buildings #6 and #17 (chlorination 1P and 1C).