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Violation Detail
Standard Cited: 19100119 I02 II Process safety management of highly hazardous chemicals.
Inspection Nr: 451379.015
Citation: 01036
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $5,500.00
Current Penalty: $7,000.00
Issuance Date: 11/26/2012
Nr Instances: 6
Nr Exposed: 160
Abatement Date: 02/27/2013
Gravity: 5
Report ID: 0522500
Contest Date: 12/12/2012
Final Order: 03/10/2014
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | F: Formal Settlement | 03/13/2014 | $7,000.00 | 02/27/2013 | Serious | |
| Penalty | C: Contested | 12/19/2012 | $5,500.00 | 02/27/2013 | Serious | |
| Penalty | Z: Issued | 11/26/2012 | $5,500.00 | 02/27/2013 | Serious |
Text For Citation: 01 Item/Group: 036 Hazard:
29 CFR 1910.119(i)(2)(ii): The pre-startup safety review shall confirm that prior to the introduction of highly hazardous chemicals to a process: Safety, operating, maintenance, and emergency procedures are in place and are adequate: For the installation of the new PCL3 supply piping circuit for building #27 (known as Main Street) and connection to 44R, 51R, and 36R reactors, the following operating procedures and maintenance procedures were not in place and adequate: a. PHOS SOPM 409, 9228 Production in 36R (PCL3 Process) did not address the new piping circuit. b. PHOS SOPM 303, 44R Doverphos DP10 Production did not address the new piping circuit. c. PHOS SOPM 150, General Start Up did not address the new piping circuit. d. PHOS SOPM 152, Power Failure Emergency Shutdown did not address the new piping circuit. e. PHOS SOPM 151, General Shutdown did not address the new piping circuit. f. Maintenance procedures for piping circuits/systems, preventive maintenance procedures for pumps, and valve inspection procedures were not in place prior to the installation of Main Street.