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Violation Detail

Standard Cited: 19100119 J04 IV Process safety management of highly hazardous chemicals.

Inspection Nr: 1051164.015

Citation: 01017

Citation Type: Serious

Abatement Status: Abatement Completed

Initial Penalty: $7,000.00

Current Penalty: $3,150.00

Issuance Date: 08/31/2015

Nr Instances: 20

Nr Exposed: 7

Abatement Date: 09/22/2015

Gravity: 10

Report ID: 0626300

Contest Date: 09/15/2015

Final Order: 04/06/2016

Related Event Code (REC): C

Emphasis:

Substance: 1190


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty F: Formal Settlement 04/06/2016 $3,150.00 09/22/2015 Serious  
Penalty C: Contested 09/24/2015 $7,000.00 09/22/2015 Serious  
Penalty Z: Issued 08/31/2015 $7,000.00 09/22/2015 Serious  

Text For Citation: 01 Item/Group: 017 Hazard:

29 CFR 1910.119(j)(4)(iv): The employer did not document each inspection and test that has been performed on process equipment: On or about March 17, 2015, and at times thereafter, the employer exposed employees did not document hydrostatic testing performed on process equipment. There was no documentation maintained to identify the date of the test, the name of person performing test, serial number or other identifier of the equipment tested, description of test performed, and results of test. Equipment includes but is not limited to the following: a) Ethylene Oxide Storage Tank, T-100 (P&ID: PID-100-01, date 10/15/13). b) Ethylene Oxide Storage Tank, T-101(P&ID: PID-T-101-01, date 05/07/13)R-100. c) Reactor Tank, R-100 (P&ID: PID-R-100, date 01/15/14). d) Reactor Tank, R-200 (P&ID: PID-R-200, date 06/05/14). e) Deluge System. f) Ethylene Oxide Sensors. g) GL-104 on P&ID: PID-100-01 (date10/15/13). h) GL-101-5 on P&ID: PID-T-101-01 (date 5/07/13). i) P-100 on P&ID: PROC. T-100-01 (date 11/16/14). j). P-101 on P&ID: PROC. T-100-01 (date 11/16/14). k). EM-100 on the P&ID (PID-100-01 date 10/15/13). l) LAHH-100 on the P&ID (PID-100-01 date 10/15/13). m) TAHH- 100 on the P&ID (PID-100-01 date 10/15/13). n) PAHH-100 on the P&ID (PID-100-01 date 10/15/13). o) EM-101 on the PI&D (PID-T-101-01 date 5/07/13). p) LAHH-101 on the P&ID (PID-T-101-01 date 5/07/13). q) PAHH-101 on the P&ID (PID-T-101-01 date 5/07/13). r) TAHH-101 on the P&ID (PID-T-101-01 date 5/07/13). s) SS-2-SC.40 (from an EO railcar through the pump P-101 to Storage Tanks, T-100 and T-101 listed on the P&ID: PRO, T-100-02 date 11/16/14). t) SS-4-SC.40 (from Storage Tanks, T-100 and T-101 through the pump P-100 to Reactor R-100 and Reactor R200 listed on the P&IDs: PRO, T-100-02 date 11/16/14, PID-R-100, date 01/15/14 and PID-R-200, date 06/05/14).

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