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Violation Detail

Standard Cited: 19100119 F01 IIA Process safety management of highly hazardous chemicals.

Inspection Nr: 312380512

Citation: 01016B

Citation Type: Serious

Abatement Status: X

Initial Penalty:

Current Penalty:

Issuance Date: 08/04/2009

Nr Instances: 10

Nr Exposed: 180

Abatement Date: 08/17/2009

Gravity: 10

Report ID: 0627700

Contest Date: 08/24/2009

Final Order:

Related Event Code (REC):

Emphasis:



Text For Citation: 01 Item/Group: 016B Hazard: REFINERY

29 CFR 1910.119(f)(1)(ii)(A): The employer's written operating procedures did not contain detailed operating limits, consequences of deviation, and steps required to correct or avoid deviation: On or about February 4, 2009, and at times prior thereto, the employer does not develop detailed written operating procedures containing operating limits, consequences of deviation, and steps required to correct or avoid deviation. These procedures, among others, are deficient: a) In the FCC Unit for Emergency Operating Procedure, Section 1314, D-2 Regenerator Low Temperature. b) In the FCC Unit for Emergency Operating Procedure, Section 1304, Cooling Water Failure. c) In the FCC Unit for Section 1301, General Emergency Shutdown Procedure. d) In the FCC Unit for Section 1303, Loss of Level in F-7 Condensate Tank. e) In the FCC Unit for Section 1302, Loss of Feed. f) In the FCC Unit for Section 1305, 250# Steam Failure. g) In the FCC Unit for Section 1310, Loss of Vacuum on C-11 Surface Condenser. h) In the FCC Unit for Section 1311, Leak in C-01 Flue Gas Cooler Tubes. i) In the FCC Unit for Section 1312, Leak in C-02 Slurry Cooler Tubes. Pursuant to 29 CFR 1903.19, within ten (10) days of the date of this citation, the employer must submit documentation showing that it is in compliance with the standard, including describing the steps that it is taking to ensure the development of detailed written operating procedures containing operating limits, consequences of deviation, and steps required to correct or avoid deviation.

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