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Violation Detail

Standard Cited: 19100119 J04 I Process safety management of highly hazardous chemicals.

Inspection Nr: 312602147

Citation: 01012B

Citation Type: Serious

Abatement Status: X

Initial Penalty:

Current Penalty:

Issuance Date: 09/30/2009

Nr Instances: 1

Nr Exposed: 113

Abatement Date: 06/30/2010

Gravity: 03

Report ID: 0627400

Contest Date: 10/23/2009

Final Order: 04/16/2010

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty J: ALJ Decision 04/16/2010 06/30/2010 Serious  
Penalty Z: Issued 09/30/2009 02/12/2010 Serious  

Text For Citation: 01 Item/Group: 012B Hazard: REFINERY

29 CFR 1910.119(j)(4)(i): Inspections and tests were not performed on process equipment to maintain its mechanical integrity: ALON USA, LP, 200 Refinery Road, Big Spring, TX. The employer does not conduct or complete external CUI inspections. This violation was observed on or about April 15, 2009 in the following instance: No corrosion under insulation (CUI) inspections were being regularly conducted, except when gross corrosion was detected during a routine vessel inspection. Corrosion was seen on the Sulfur Condenser in the #1 SRU. Pursuant to 29 C.F.R. 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation showing that it is in compliance with the standard, including describing the steps that it is taking in the workplace to ensure that inspections and tests are performed on process equipment to maintain its mechanical integrity.

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